Hayat Kimya's new Advantage DCT 200TS tissue line, PM5, was started up in March 2015 by a joint Valmet and Hayat Kimya team. The new line, at the Mersin mill in Turkey, came smoothly on stream according to schedule and produced sellable paper from the very start.
This was the second start-up for the same team in three months, as Hayat Kimya's PM4 at the new Alabuga mill in Tartarstan, Russia was started up in December 2014. The time schedule was very tight but the paper was on reel as expected with good paper properties.
"This was for most of us, the third and fourth tissue line installation we have started together. During the years we have developed a mutual respect and high confidence in each other, which makes the coordination of the assembly and all commissioning activities very smooth and together we make things happen," says Rolf Tellack, Project Manager, Valmet.
"We share the same excitement with everyone who has contributed with patience and determination to make these projects successful. Even though the conditions were very different between the Russian and the Turkish installations both machines started up on time and are now producing top quality paper at high speed," says Lütfi Aydin, Director Paper Group, Hayat Kimya.
Hayat Kimya has now four tissue lines supplied by Valmet in their machine fleet and one more to start up in 2016. Recently the company announced the rebuild of their PM1 which means that all their tissue lines will be operating with the Advantage DCT technology from Valmet.
Both tissue machines have a width of 5.6 m and a design speed of 2,200 m/min. The design capacity for each machine is 70,000 tonnes a year. Both machines will produce high-quality facial, toilet and towel grades from virgin fiber and are optimized to save energy and enhance final product quality.
The two tissue production lines feature stock preparation systems and Advantage DCT 200TS tissue machines. The machines are equipped with OptiFlo headboxes and Valmet cast alloy Yankee cylinders as well as the Advantage technology including ViscoNip press, AirCap hood prepared for co-generation, WetDust sytem, sheet transfer system and SoftReel reel. The delivery also included an extensive automation package with Valmet DNA, process controls and Valmet IQ quality controls. Complete engineering, supervision, training, start-up and commissioning was also included in the delivery.
Information about the customer Hayat Kimya
Hayat Kimya A.S. is part of the Hayat Group. The Hayat Group primarily operates in the chemicals, hygienic products, paper and wood-based industries. The Hayat tissue facilities today have a paper production capacity of 350,000 tonnes and a converting capacity of 200,000 tonnes per year. Through new investment and ongoing projects the total production capacity of Hayat Kimya will reach 420,000 tonnes.
Valmet Corporation is the leading global developer and supplier of technologies, automation and services for the pulp, paper and energy industries. Valmet's vision is to become the global champion in serving its customers.
Valmet's services cover everything from maintenance outsourcing to mill and plant improvements and spare parts. The strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bio-energy production. Valmet's advanced automation solutions range from single measurements to mill wide turnkey automation projects.
Valmet's net sales in 2014 were approximately EUR 2.5 billion. Our 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the NASDAQ OMX Helsinki Ltd.