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Tissue

GRAZ, Austria, Oct. 18, 2021 (Press Release) -International technology group ANDRITZ has successfully started up the tissue production line delivered to Xuong Giang Paper Mill, Vietnam, a subsidiary company of Bac Giang Import Export JSC.

The PrimeLineCOMPACT S 1300 tissue machine has a design speed of 1,300 m/min and a paper width of 2.85 m, processing virgin pulp as raw material to produce high-quality facial and toilet tissue as well as napkins. It is equipped with a 12-ft. PrimeDry Steel Yankee – manufactured at the ANDRITZ Steel Yankee Business Center in Foshan, China – with a steam-heated hood to ensure highly efficient drying and substantial energy cost savings compared to operations with a cast-iron Yankee and gas-heated hood.

The scope of supply also includes the stock preparation plant, which processes short and long fibers in separate systems, the approach flow system, fiber recovery and broke handling equipment, and pumps. The press felts supplied by ANDRITZ Fabrics and Rolls in Geelong, Australia, enable stable and trouble-free operation with a high-quality end product. The complete line is equipped with an ANDRITZ PrimeControl automation package and a multi-motor drive system.

Thanks to the excellent cooperation between Xuong Giang and ANDRITZ China, the tissue production line went into operation smoothly despite the very challenging conditions caused by COVID-19.

Tran Xuan Nam, Deputy General Director, Xuong Giang Paper Mill, comments: “Thanks to the great support we received from ANDRITZ, our production line went into operation successfully and according to the time schedule. ANDRITZ supplied advanced technology, highly-efficient equipment, and professional service – this is why we are looking forward to a long-term partnership.”

This order once again confirms ANDRITZ’s strong market position as one of the leading suppliers of machines and systems to the Asian tissue industry as well as ANDRITZ’s expertise specifically in resource-saving components for tissue production like steel Yankees and steam-heated hoods. With three tissue machines successfully in operation in Vietnam, ANDRITZ is further strengthening its presence there.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems and services for the pulp and paper industry, the hydropower sector, the metals processing and forming industry, pumps, solid/liquid separation in the municipal and industrial sectors, as well as animal feed and biomass pelleting. Plants for power generation, flue gas cleaning, recycling, and the production of nonwovens and panelboard complete the global product and service offering. Innovative products and services in the industrial digitalization sector are offered under the brand name Metris and help customers to make their plants more user-friendly, efficient and profitable. The publicly listed group has around 26,700 employees and more than 280 locations in over 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides equipment, systems, complete plants and services for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency and sustainability as well as lower overall operating costs. Boilers for power generation, flue gas cleaning systems, plants for the production of nonwovens and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

ANDRITZ successfully starts up tissue production line at Xuong Giang Paper Mill in Vietnam

Posted in: Tissue 10/18/2021 - 01:53

GRAZ, Austria, Oct. 18, 2021 (Press Release) -International technology group ANDRITZ has successfully started up the tissue production line delivered to Xuong Giang Paper Mill, Vietnam, a subsidiary company of Bac Giang Import Export JSC.

The PrimeLineCOMPACT S 1300 tissue machine has a design speed of 1,300 m/min and a paper width of 2.85 m, processing virgin pulp as raw material to produce high-quality facial and toilet tissue as well as napkins. It is equipped with a 12-ft. PrimeDry Steel Yankee – manufactured at the ANDRITZ Steel Yankee Business Center in Foshan, China – with a steam-heated hood to ensure highly efficient drying and substantial energy cost savings compared to operations with a cast-iron Yankee and gas-heated hood.

The scope of supply also includes the stock preparation plant, which processes short and long fibers in separate systems, the approach flow system, fiber recovery and broke handling equipment, and pumps. The press felts supplied by ANDRITZ Fabrics and Rolls in Geelong, Australia, enable stable and trouble-free operation with a high-quality end product. The complete line is equipped with an ANDRITZ PrimeControl automation package and a multi-motor drive system.

Thanks to the excellent cooperation between Xuong Giang and ANDRITZ China, the tissue production line went into operation smoothly despite the very challenging conditions caused by COVID-19.

Tran Xuan Nam, Deputy General Director, Xuong Giang Paper Mill, comments: “Thanks to the great support we received from ANDRITZ, our production line went into operation successfully and according to the time schedule. ANDRITZ supplied advanced technology, highly-efficient equipment, and professional service – this is why we are looking forward to a long-term partnership.”

This order once again confirms ANDRITZ’s strong market position as one of the leading suppliers of machines and systems to the Asian tissue industry as well as ANDRITZ’s expertise specifically in resource-saving components for tissue production like steel Yankees and steam-heated hoods. With three tissue machines successfully in operation in Vietnam, ANDRITZ is further strengthening its presence there.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems and services for the pulp and paper industry, the hydropower sector, the metals processing and forming industry, pumps, solid/liquid separation in the municipal and industrial sectors, as well as animal feed and biomass pelleting. Plants for power generation, flue gas cleaning, recycling, and the production of nonwovens and panelboard complete the global product and service offering. Innovative products and services in the industrial digitalization sector are offered under the brand name Metris and help customers to make their plants more user-friendly, efficient and profitable. The publicly listed group has around 26,700 employees and more than 280 locations in over 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides equipment, systems, complete plants and services for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency and sustainability as well as lower overall operating costs. Boilers for power generation, flue gas cleaning systems, plants for the production of nonwovens and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

Read more

DALLAS, TX, Oct. 15, 2021 (PRNewswire) -Kimberly-Clark today announced that it received a 2021 Climate Leadership Award for 'Goal Achievement in Greenhouse Gas Management' from the Center for Climate and Energy Solutions and The Climate Registry. The national award recognizes companies that set and achieve aggressive greenhouse gas (GHG) reduction goals.

"We are honored to receive this prestigious award for reducing greenhouse gas emissions across our operations, especially since we were recognized for 'Excellence in Greenhouse Gas Management & Goal Setting' as part of the Climate Leadership Awards in 2018," said Juan Marin, Global Energy and Climate Leader at Kimberly-Clark. "Our work to minimize the carbon footprint of our brands and businesses and do our part in the fight against climate change is part of how we deliver our purpose to provide better care for a better world."

Kimberly-Clark's ambitious sustainability strategy includes a 2030 target of a 50% reduction in its Scope 1 and Scope 2 GHG emissions and a 20% reduction in GHG emissions in two Scope 3 categories (purchased goods and services and end of life treatment of sold products) – both from a 2015 base year.

The company is advancing a comprehensive approach to achieve its climate goals, which includes energy conservation, switching to lower-carbon fuels, and increased use of renewable energy.

Among recent achievements recognized by the Climate Leadership Award, Kimberly-Clark has:

  • Entered long-term agreements to annually purchase 1.67 million megawatt hours of renewable electricity from three Texas wind power projects, which is equivalent to 75% of all of the electricity needs of its North America manufacturing operations.
  • Installed solar panels at three manufacturing facilities, generating nearly 6,100 megawatt hours of on-site electricity for the production of products such as diapers, wipes and toilet paper.
  • Switched to low-carbon alternatives for steam and power generation at two manufacturing facilities, eliminating 167,000 metric tons of CO2 per year, which is equivalent to a 4% reduction of the company's total GHG emissions.
  • Implemented over 120 energy conservation projects across its global manufacturing operations in 2020, leveraging energy best practices to realize emissions reductions of 42,000 metric tons of CO2 annually.

"Being a climate leader and advocate for ambitious action means taking the steps today that set up opportunity for the future," said Nathaniel Keohane, President of the Center for Climate and Energy Solutions (C2ES). "The Climate Leadership Awards recognizes only those that aim high and have plans in place to achieve their goals. Kimberly-Clark has shown exactly that kind of foresight and sets an example among its peers."

The 2021 Climate Leadership awardees represent a wide array of sectors, including transportation, technology, state and local government, financial services, pharmaceuticals, utilities, and consumer goods.

About Kimberly-Clark  

Kimberly-Clark and its trusted brands are an indispensable part of life for people in more than 175 countries. Fueled by ingenuity, creativity and an understanding of people's most essential needs, we create products that help individuals experience more of what's important to them. Our portfolio of brands, including Huggies, Kleenex, Scott, Kotex, Cottonelle, Poise, Depend, Andrex, Pull-Ups, GoodNites, Intimus, Neve, Plenitud, Sweety, Softex, Viva and WypAll, hold the No. 1 or No. 2 share position in 80 countries. We use sustainable practices that support a healthy planet, build stronger communities, and ensure our business thrives for decades to come.

About The Center for Climate and Energy Solutions (C2ES)

The Center for Climate and Energy Solutions (C2ES) is an independent, nonpartisan, nonprofit organization working to forge practical solutions to climate change. Our mission is to advance strong policy and action to reduce greenhouse gas emissions, promote clean energy, and strengthen resilience to climate impacts.

About The Climate Registry (TCR)

The Climate Registry is a non-profit organization that empowers North American organizations to act on climate change by providing services and tools that help them reduce their emissions. TCR also drives climate action and ambition on the road to net zero by recognizing and showcasing sub-national leadership, and building strategic partnerships with and between national and international entities.

Kimberly-Clark receives Climate Leadership Award for progress in reducing greenhouse gas emissions

Posted in: Tissue 10/15/2021 - 11:28

DALLAS, TX, Oct. 15, 2021 (PRNewswire) -Kimberly-Clark today announced that it received a 2021 Climate Leadership Award for 'Goal Achievement in Greenhouse Gas Management' from the Center for Climate and Energy Solutions and The Climate Registry. The national award recognizes companies that set and achieve aggressive greenhouse gas (GHG) reduction goals.

"We are honored to receive this prestigious award for reducing greenhouse gas emissions across our operations, especially since we were recognized for 'Excellence in Greenhouse Gas Management & Goal Setting' as part of the Climate Leadership Awards in 2018," said Juan Marin, Global Energy and Climate Leader at Kimberly-Clark. "Our work to minimize the carbon footprint of our brands and businesses and do our part in the fight against climate change is part of how we deliver our purpose to provide better care for a better world."

Kimberly-Clark's ambitious sustainability strategy includes a 2030 target of a 50% reduction in its Scope 1 and Scope 2 GHG emissions and a 20% reduction in GHG emissions in two Scope 3 categories (purchased goods and services and end of life treatment of sold products) – both from a 2015 base year.

The company is advancing a comprehensive approach to achieve its climate goals, which includes energy conservation, switching to lower-carbon fuels, and increased use of renewable energy.

Among recent achievements recognized by the Climate Leadership Award, Kimberly-Clark has:

  • Entered long-term agreements to annually purchase 1.67 million megawatt hours of renewable electricity from three Texas wind power projects, which is equivalent to 75% of all of the electricity needs of its North America manufacturing operations.
  • Installed solar panels at three manufacturing facilities, generating nearly 6,100 megawatt hours of on-site electricity for the production of products such as diapers, wipes and toilet paper.
  • Switched to low-carbon alternatives for steam and power generation at two manufacturing facilities, eliminating 167,000 metric tons of CO2 per year, which is equivalent to a 4% reduction of the company's total GHG emissions.
  • Implemented over 120 energy conservation projects across its global manufacturing operations in 2020, leveraging energy best practices to realize emissions reductions of 42,000 metric tons of CO2 annually.

"Being a climate leader and advocate for ambitious action means taking the steps today that set up opportunity for the future," said Nathaniel Keohane, President of the Center for Climate and Energy Solutions (C2ES). "The Climate Leadership Awards recognizes only those that aim high and have plans in place to achieve their goals. Kimberly-Clark has shown exactly that kind of foresight and sets an example among its peers."

The 2021 Climate Leadership awardees represent a wide array of sectors, including transportation, technology, state and local government, financial services, pharmaceuticals, utilities, and consumer goods.

About Kimberly-Clark  

Kimberly-Clark and its trusted brands are an indispensable part of life for people in more than 175 countries. Fueled by ingenuity, creativity and an understanding of people's most essential needs, we create products that help individuals experience more of what's important to them. Our portfolio of brands, including Huggies, Kleenex, Scott, Kotex, Cottonelle, Poise, Depend, Andrex, Pull-Ups, GoodNites, Intimus, Neve, Plenitud, Sweety, Softex, Viva and WypAll, hold the No. 1 or No. 2 share position in 80 countries. We use sustainable practices that support a healthy planet, build stronger communities, and ensure our business thrives for decades to come.

About The Center for Climate and Energy Solutions (C2ES)

The Center for Climate and Energy Solutions (C2ES) is an independent, nonpartisan, nonprofit organization working to forge practical solutions to climate change. Our mission is to advance strong policy and action to reduce greenhouse gas emissions, promote clean energy, and strengthen resilience to climate impacts.

About The Climate Registry (TCR)

The Climate Registry is a non-profit organization that empowers North American organizations to act on climate change by providing services and tools that help them reduce their emissions. TCR also drives climate action and ambition on the road to net zero by recognizing and showcasing sub-national leadership, and building strategic partnerships with and between national and international entities.

Read more

ESPOO, Finland, Oct. 15, 2021 (Press Release) -The Covid-19 pandemic has accelerated the availability and quality challenges in recycled raw material for tissue production. This has resulted in temporary curtailments of the recycled paper production at Metsä Tissue’s Mariestad mill in Sweden. As a result of this, the fresh fibre portfolios will be prioritized in Metsä Tissue production and no wider delivery issues or tissue paper shortages are to be expected to end users, as fresh fibre raw material has a good and consistent availability.

Similar recycled material availability issues for tissue production are being experienced throughout Europe as a result of high newspaper demand for the packaging industry and a steep decline in office paper usage due to the pandemic and increased remote work. The recycled raw material shortages for tissue industry are expected to continue until further notice, leading to further temporary stops of the recycled production lines.

‘’The challenges in recycled raw material availability are not coming as a surprise to us, but the situation is accelerating faster than anticipated. The good thing is that we are still able to secure good availability of high quality tissue papers made of fresh fibres, such as our Lambi branded products’’, says Jani Sillanpää, Senior Vice President, Nordics, Metsä Tissue.

Metsä Tissue has previously announced that the company’s strategy focuses on the use of fresh fibres as the main raw material for high quality, sustainable tissue paper products. The company is currently planning an investment in the expansion of it’s Mariestad mill in Sweden, focusing on fresh fibre production.

Metsä Tissue

Metsä Tissue creates a cleaner everyday life. We are one of the leading tissue paper suppliers in Europe to households and professionals and one of the leading greaseproof paper suppliers globally.

Our brands are Lambi, Serla, Mola, Tento, Katrin and SAGA. With production units in five countries, we employ around 2,500 people. In 2020, our sales totalled EUR 1 billion. Metsä Tissue is part of Metsä Group.

Recycled raw material shortage results in production curtailments at Metsä Tissue’s Mariestad mill in Sweden

Posted in: Tissue 10/15/2021 - 07:07

ESPOO, Finland, Oct. 15, 2021 (Press Release) -The Covid-19 pandemic has accelerated the availability and quality challenges in recycled raw material for tissue production. This has resulted in temporary curtailments of the recycled paper production at Metsä Tissue’s Mariestad mill in Sweden. As a result of this, the fresh fibre portfolios will be prioritized in Metsä Tissue production and no wider delivery issues or tissue paper shortages are to be expected to end users, as fresh fibre raw material has a good and consistent availability.

Similar recycled material availability issues for tissue production are being experienced throughout Europe as a result of high newspaper demand for the packaging industry and a steep decline in office paper usage due to the pandemic and increased remote work. The recycled raw material shortages for tissue industry are expected to continue until further notice, leading to further temporary stops of the recycled production lines.

‘’The challenges in recycled raw material availability are not coming as a surprise to us, but the situation is accelerating faster than anticipated. The good thing is that we are still able to secure good availability of high quality tissue papers made of fresh fibres, such as our Lambi branded products’’, says Jani Sillanpää, Senior Vice President, Nordics, Metsä Tissue.

Metsä Tissue has previously announced that the company’s strategy focuses on the use of fresh fibres as the main raw material for high quality, sustainable tissue paper products. The company is currently planning an investment in the expansion of it’s Mariestad mill in Sweden, focusing on fresh fibre production.

Metsä Tissue

Metsä Tissue creates a cleaner everyday life. We are one of the leading tissue paper suppliers in Europe to households and professionals and one of the leading greaseproof paper suppliers globally.

Our brands are Lambi, Serla, Mola, Tento, Katrin and SAGA. With production units in five countries, we employ around 2,500 people. In 2020, our sales totalled EUR 1 billion. Metsä Tissue is part of Metsä Group.

Read more

STOCKHOLM, Oct. 14, 2021 (Press Release) -Beverage, milkshake and ice cream cups will be re-used to make professional hygiene paper under Essity’s leading Tork brand.

Hygiene and health company Essity and McDonald’s are writing circular history with a recycling project that turns used paper cups into a new resource. Starting in 2020, the project consisting of a team from Essity, logistics partner HAVI, and McDonald’s Deutschland LLC, has piloted different opportunities to give paper cup waste a new life.

The pilot showed that Essity can successfully use the paper cups, after they have been shredded, as material for some of their mills and turn them into Tork branded toilet paper.

“It’s exciting to work with our customers on sustainability projects like this. Combining our recycling technology and knowledge of circular services with McDonald’s Deutschland LLC sustainability ambitions is enabling a future business model that helps to close the loop” says Don Lewis, President Essity Professional Hygiene.

All collected paper cup waste from McDonald’s sites in Germany will be recycled, reducing waste by estimated 1,200 tons per year. This agreement is a win for both companies as it helps to cut the waste and carbon footprint for McDonald’s Deutschland LLC while Essity is able to fulfill its own circular ambitions.

The solution is an extension of the Tork PaperCircle recycling service, which is Essity’s award winning circular service for recycling used paper towels into toilet paper. 

Essity is a leading global hygiene and health company. We are dedicated to improving well-being through our products and services. Sales are conducted in approximately 150 countries under the leading global brands TENA and Tork, and other strong brands, such as JOBST, Leukoplast, Libero, Libresse, Lotus, Nosotras, Saba, Tempo, Vinda and Zewa. Essity has about 46,000 employees. Net sales in 2020 amounted to approximately SEK 122bn (EUR 11.6bn). The company’s headquarters is located in Stockholm, Sweden, and Essity is listed on Nasdaq Stockholm. Essity breaks barriers to well-being and contributes to a healthy, sustainable and circular society.

Essity’s Tork brand and McDonald’s start recycling project reusing beverage, milkshake and ice cream cups to make professional hygiene paper

Posted in: Tissue 10/14/2021 - 04:44

STOCKHOLM, Oct. 14, 2021 (Press Release) -Beverage, milkshake and ice cream cups will be re-used to make professional hygiene paper under Essity’s leading Tork brand.

Hygiene and health company Essity and McDonald’s are writing circular history with a recycling project that turns used paper cups into a new resource. Starting in 2020, the project consisting of a team from Essity, logistics partner HAVI, and McDonald’s Deutschland LLC, has piloted different opportunities to give paper cup waste a new life.

The pilot showed that Essity can successfully use the paper cups, after they have been shredded, as material for some of their mills and turn them into Tork branded toilet paper.

“It’s exciting to work with our customers on sustainability projects like this. Combining our recycling technology and knowledge of circular services with McDonald’s Deutschland LLC sustainability ambitions is enabling a future business model that helps to close the loop” says Don Lewis, President Essity Professional Hygiene.

All collected paper cup waste from McDonald’s sites in Germany will be recycled, reducing waste by estimated 1,200 tons per year. This agreement is a win for both companies as it helps to cut the waste and carbon footprint for McDonald’s Deutschland LLC while Essity is able to fulfill its own circular ambitions.

The solution is an extension of the Tork PaperCircle recycling service, which is Essity’s award winning circular service for recycling used paper towels into toilet paper. 

Essity is a leading global hygiene and health company. We are dedicated to improving well-being through our products and services. Sales are conducted in approximately 150 countries under the leading global brands TENA and Tork, and other strong brands, such as JOBST, Leukoplast, Libero, Libresse, Lotus, Nosotras, Saba, Tempo, Vinda and Zewa. Essity has about 46,000 employees. Net sales in 2020 amounted to approximately SEK 122bn (EUR 11.6bn). The company’s headquarters is located in Stockholm, Sweden, and Essity is listed on Nasdaq Stockholm. Essity breaks barriers to well-being and contributes to a healthy, sustainable and circular society.

Read more

GRAZ, Austria, Oct. 14, 2021 (Press Release) -International technology group ANDRITZ has successfully started up the main equipment forming part of an innovative mechanical pulping line supplied to hygiene and health company Essity in Mannheim, Germany.

The new system features a capacity of 100 bdmt/d and processes 100% wheat straw to produce bleached straw pulp for the mill’s own tissue production. As raw material for pulp production, the facility mainly uses FSC- and/or PEFC-certified thinning and waste wood from the area surrounding the mill. Essity has now also been using plant-based agricultural residue from local farms for the production of high-quality tissue since the new equipment was started up. The innovative process uses less water and energy and can thus be considered a breakthrough in sustainable tissue manufacturing. The plant in Mannheim is the first of its kind in Europe and the first in the world to operate on a large scale.

Dr. Martin Wiens, Factory and Project Manager for the new installation, says: “This is a big step for Essity – and the paper industry as well. Essity is the first company in the tissue industry to process agricultural residue on an industrial scale.” He adds: “We have developed unique processing technology that does not exist anywhere else in the world. The design is purely based on a small pilot installation and, together with ANDRITZ, we have managed to implement the concept in a little over two years. That is really impressive!”

ANDRITZ supplied most of the main equipment, from technology for cleaning, screening, dewatering and bleach tower discharge to refining. Mechanical installation, commissioning and start-up supervision were also part of the scope of supply.

In the run-up to the project, several trials for dewatering, refining, bleaching and the mixing behavior of wheat straw as well as extensive tissue production trials were conducted in ANDRITZ’s fiber preparation pilot plants and the PrimeLine TIAC – Tissue Innovation and Application Center.

Markus Pichler, Vice President for Mechanical Pulping Systems at the ANDRITZ Paper, Fiber and Recycling Division, congratulates: “I’m impressed by this future-oriented approach and regard Essity as a pioneer in the use of alternative fibers for tissue production. The new facility sets benchmarks for the industry.”

Essity is a globally leading hygiene and health company and operates four tissue mills in Germany. With an annual capacity of 283,000 tons produced on five paper machines and 23 converting lines, the Mannheim mill is the industry’s largest production facility in Europe.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems and services for the pulp and paper industry, the hydropower sector, the metals processing and forming industry, pumps, solid/liquid separation in the municipal and industrial sectors, as well as animal feed and biomass pelleting. Plants for power generation, flue gas cleaning, recycling, and the production of nonwovens and panelboard complete the global product and service offering. Innovative products and services in the industrial digitalization sector are offered under the brand name Metris and help customers to make their plants more user-friendly, efficient and profitable. The publicly listed group has around 26,700 employees and more than 280 locations in over 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides equipment, systems, complete plants and services for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency and sustainability as well as lower overall operating costs. Boilers for power generation, flue gas cleaning systems, plants for the production of nonwovens and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

ANDRITZ starts up main equipment for alternative fiber processing system for tissue production at Essity's facility in Mannheim, Germany

Posted in: Tissue 10/14/2021 - 02:26

GRAZ, Austria, Oct. 14, 2021 (Press Release) -International technology group ANDRITZ has successfully started up the main equipment forming part of an innovative mechanical pulping line supplied to hygiene and health company Essity in Mannheim, Germany.

The new system features a capacity of 100 bdmt/d and processes 100% wheat straw to produce bleached straw pulp for the mill’s own tissue production. As raw material for pulp production, the facility mainly uses FSC- and/or PEFC-certified thinning and waste wood from the area surrounding the mill. Essity has now also been using plant-based agricultural residue from local farms for the production of high-quality tissue since the new equipment was started up. The innovative process uses less water and energy and can thus be considered a breakthrough in sustainable tissue manufacturing. The plant in Mannheim is the first of its kind in Europe and the first in the world to operate on a large scale.

Dr. Martin Wiens, Factory and Project Manager for the new installation, says: “This is a big step for Essity – and the paper industry as well. Essity is the first company in the tissue industry to process agricultural residue on an industrial scale.” He adds: “We have developed unique processing technology that does not exist anywhere else in the world. The design is purely based on a small pilot installation and, together with ANDRITZ, we have managed to implement the concept in a little over two years. That is really impressive!”

ANDRITZ supplied most of the main equipment, from technology for cleaning, screening, dewatering and bleach tower discharge to refining. Mechanical installation, commissioning and start-up supervision were also part of the scope of supply.

In the run-up to the project, several trials for dewatering, refining, bleaching and the mixing behavior of wheat straw as well as extensive tissue production trials were conducted in ANDRITZ’s fiber preparation pilot plants and the PrimeLine TIAC – Tissue Innovation and Application Center.

Markus Pichler, Vice President for Mechanical Pulping Systems at the ANDRITZ Paper, Fiber and Recycling Division, congratulates: “I’m impressed by this future-oriented approach and regard Essity as a pioneer in the use of alternative fibers for tissue production. The new facility sets benchmarks for the industry.”

Essity is a globally leading hygiene and health company and operates four tissue mills in Germany. With an annual capacity of 283,000 tons produced on five paper machines and 23 converting lines, the Mannheim mill is the industry’s largest production facility in Europe.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems and services for the pulp and paper industry, the hydropower sector, the metals processing and forming industry, pumps, solid/liquid separation in the municipal and industrial sectors, as well as animal feed and biomass pelleting. Plants for power generation, flue gas cleaning, recycling, and the production of nonwovens and panelboard complete the global product and service offering. Innovative products and services in the industrial digitalization sector are offered under the brand name Metris and help customers to make their plants more user-friendly, efficient and profitable. The publicly listed group has around 26,700 employees and more than 280 locations in over 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides equipment, systems, complete plants and services for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency and sustainability as well as lower overall operating costs. Boilers for power generation, flue gas cleaning systems, plants for the production of nonwovens and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

Read more

LUCCA, ITALY, Oct. 14, 2021 (Press Release) -WEPA and Toscotec started up an AHEAD 2.2S tissue machine at Piechowice mill in Poland. The new line is part of a full turnkey supply by Toscotec, starting from the bale handling system and bridge crane up to the parent roll handling system. It produces premium quality recycled hygiene paper primarily for the Away-from-Home market.

The AHEAD 2.2S machine has a sheet trim width of 2750 mm, a maximum operating speed of 2100 m/min, and a production capacity of over 36,000 t/y. It features Toscotec’s shoe press of new generation TT NextPress, a third-generation-design TT SYD, gas-fired hoods with multiple stages of energy recovery, and an in-line shaft puller integrated in the pope reel section.

The turnkey included the complete stock preparation, Toscotec’s patented TT SAF (Short Approach Flow), the complete electrical and control systems, including DCS and QCS, and the dust and mist removal systems. The project also included the vacuum plant, air compressor station, bridge cranes, roll handling and hall ventilation systems. Toscotec provided a comprehensive service package with the detailed mill engineering, the plant and the machine erection, commissioning, start-up supervision and detailed training.

This is the fourth turnkey tissue project supplied by Toscotec to the WEPA Group, following three previous turnkey operations at WEPA Lille (France) and WEPA Giershagen (Germany) both in 2015, and WEPA Piechowice in 2017. It is also the sixth complete tissue machine that Toscotec has supplied to the German group, including one line installed at WEPA Kriebstein, and one at WEPA Giershagen. Since 2006, Toscotec has also provided seven hood rebuilds to WEPA at five different mills in Germany and Italy, which improved the energy efficiency of the existing tissue lines by delivering a significant reduction of gas and power consumption and increase in machine run-ability.

Udo Raumann, Technical Managing Director WEPA Professional said, “We are pleased about the successful start-up of our second tissue paper machine at the Piechowice site, which further strengthens our position in the promising Eastern European market. With Toscotec, we had a partner at our side who supported us ideally in this project.”

Stefano Raffaelli, Project Manager at Toscotec, said, “On this key project for WEPA, Toscotec was on a tight time schedule to design, supply and install a complete new plant inside an existing building, which presented several constraints. Toscotec has proved its significant experience in managing turnkey projects of this magnitude and with such a high degree of challenges both for the engineering design and implementation phase. We also extensively coordinated with WEPA on the activities for the civil works that they managed in the same tight timeframe. Thanks to the excellent cooperation with WEPA, we were also successful in carrying out this complex operation during the pandemic.”

About WEPA

The WEPA Group is a future-oriented European family business specialising in the production and distribution of sustainable hygiene paper. WEPA offers sustainable and innovative hygiene solutions that provide a safe feeling of hygiene and contribute daily to the well-being of millions of people. With 4,000 employees, the WEPA Group manufactures hygiene products such as toilet paper, paper towels, tissues and napkins at 13 European sites. WEPA is among the three largest European manufacturers and leading the market in the production of hygiene paper from recycled fibre. Its annual turnover is roughly 1.3 billion euros. In the Consumer business area, WEPA is a private-label specialist for European retailers. The Professional business unit with the brands BlackSatino and Satino by WEPA stands for sustainable and professional hygiene solutions which are used, for instance, in public washrooms, the industry, offices or health care facilities. The WEPA Group has its registered office in Arnsberg, North-Rhine Westphalia, Germany.

Toscotec starts up new AHEAD 2.2S tissue machine at WEPA's mill in Piechowice, Poland

Posted in: Tissue 10/14/2021 - 01:59

LUCCA, ITALY, Oct. 14, 2021 (Press Release) -WEPA and Toscotec started up an AHEAD 2.2S tissue machine at Piechowice mill in Poland. The new line is part of a full turnkey supply by Toscotec, starting from the bale handling system and bridge crane up to the parent roll handling system. It produces premium quality recycled hygiene paper primarily for the Away-from-Home market.

The AHEAD 2.2S machine has a sheet trim width of 2750 mm, a maximum operating speed of 2100 m/min, and a production capacity of over 36,000 t/y. It features Toscotec’s shoe press of new generation TT NextPress, a third-generation-design TT SYD, gas-fired hoods with multiple stages of energy recovery, and an in-line shaft puller integrated in the pope reel section.

The turnkey included the complete stock preparation, Toscotec’s patented TT SAF (Short Approach Flow), the complete electrical and control systems, including DCS and QCS, and the dust and mist removal systems. The project also included the vacuum plant, air compressor station, bridge cranes, roll handling and hall ventilation systems. Toscotec provided a comprehensive service package with the detailed mill engineering, the plant and the machine erection, commissioning, start-up supervision and detailed training.

This is the fourth turnkey tissue project supplied by Toscotec to the WEPA Group, following three previous turnkey operations at WEPA Lille (France) and WEPA Giershagen (Germany) both in 2015, and WEPA Piechowice in 2017. It is also the sixth complete tissue machine that Toscotec has supplied to the German group, including one line installed at WEPA Kriebstein, and one at WEPA Giershagen. Since 2006, Toscotec has also provided seven hood rebuilds to WEPA at five different mills in Germany and Italy, which improved the energy efficiency of the existing tissue lines by delivering a significant reduction of gas and power consumption and increase in machine run-ability.

Udo Raumann, Technical Managing Director WEPA Professional said, “We are pleased about the successful start-up of our second tissue paper machine at the Piechowice site, which further strengthens our position in the promising Eastern European market. With Toscotec, we had a partner at our side who supported us ideally in this project.”

Stefano Raffaelli, Project Manager at Toscotec, said, “On this key project for WEPA, Toscotec was on a tight time schedule to design, supply and install a complete new plant inside an existing building, which presented several constraints. Toscotec has proved its significant experience in managing turnkey projects of this magnitude and with such a high degree of challenges both for the engineering design and implementation phase. We also extensively coordinated with WEPA on the activities for the civil works that they managed in the same tight timeframe. Thanks to the excellent cooperation with WEPA, we were also successful in carrying out this complex operation during the pandemic.”

About WEPA

The WEPA Group is a future-oriented European family business specialising in the production and distribution of sustainable hygiene paper. WEPA offers sustainable and innovative hygiene solutions that provide a safe feeling of hygiene and contribute daily to the well-being of millions of people. With 4,000 employees, the WEPA Group manufactures hygiene products such as toilet paper, paper towels, tissues and napkins at 13 European sites. WEPA is among the three largest European manufacturers and leading the market in the production of hygiene paper from recycled fibre. Its annual turnover is roughly 1.3 billion euros. In the Consumer business area, WEPA is a private-label specialist for European retailers. The Professional business unit with the brands BlackSatino and Satino by WEPA stands for sustainable and professional hygiene solutions which are used, for instance, in public washrooms, the industry, offices or health care facilities. The WEPA Group has its registered office in Arnsberg, North-Rhine Westphalia, Germany.

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ESPOO, Finland, Oct. 13, 2021 (Press Release) -Valmet has launched a new performance center in Appleton, Wisconsin, that will serve board, paper and tissue markets in North America with Industrial Internet and remote support capabilities.  

“We decided to launch the Appleton VPC (Valmet Performance Center), as our customers in North America have demonstrated a need for this type of service. The global COVID-19 pandemic has also changed the way we work and engage with customers. To give an idea of the scale, just in the first half of the year, we have had over 300 cases of remote support and collaboration with our customers. That is an average of about 12 customer collaboration cases a week, driving the need for a new service center in Appleton,” says Byron Muhs, Business Manager, Performance and Reliability Agreements, North America, Valmet.

Like all of Valmet’s eight performance centers around the world, the Appleton center has a core function for closer collaboration with customers to serve them better. To facilitate this, the VPC is set up with a secure platform for remote connectivity and advanced analytics tools. In addition to the performance center staff, other Valmet experts from around the world can be involved virtually, acting as a bridge between the customer’s experts and the global expert network.

Some of the services and key technologies offered include on-demand remote expert support, remote monitoring and optimization for both performance and reliability and advanced analytics applications.

“If there is a decrease in health of the machine or the winder, we notify the mill team to discuss a plan to resolve the problem. We also take preventative measures so that unwanted events never happen. In some ways we are like virtual surgeons, assisting an operation on a patient, or even leading the team with robotic tools from afar,” says Austin Cornelissen, Automation Engineer, North America, Valmet.

The Appleton center will typically monitor data from the paper machine headbox through the winder, set up to alert customers about potential failure. When anomalies happen, Valmet’s experts review issues with customers live, following up with action plans as needed.

“I am very proud of the team members in Appleton who have worked so hard to design, develop and implement the technology that we’re providing to our customers. I look forward to seeing the continued success via our digital and remote capabilities here,” says David Eapen, Manager, Valmet Industrial Internet, North America.

VALMET 

Corporate Communications

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

Valmet launches new performance center to further strengthen remote support services for its customers in Appleton, WI

Posted in: Tissue 10/13/2021 - 10:00

ESPOO, Finland, Oct. 13, 2021 (Press Release) -Valmet has launched a new performance center in Appleton, Wisconsin, that will serve board, paper and tissue markets in North America with Industrial Internet and remote support capabilities.  

“We decided to launch the Appleton VPC (Valmet Performance Center), as our customers in North America have demonstrated a need for this type of service. The global COVID-19 pandemic has also changed the way we work and engage with customers. To give an idea of the scale, just in the first half of the year, we have had over 300 cases of remote support and collaboration with our customers. That is an average of about 12 customer collaboration cases a week, driving the need for a new service center in Appleton,” says Byron Muhs, Business Manager, Performance and Reliability Agreements, North America, Valmet.

Like all of Valmet’s eight performance centers around the world, the Appleton center has a core function for closer collaboration with customers to serve them better. To facilitate this, the VPC is set up with a secure platform for remote connectivity and advanced analytics tools. In addition to the performance center staff, other Valmet experts from around the world can be involved virtually, acting as a bridge between the customer’s experts and the global expert network.

Some of the services and key technologies offered include on-demand remote expert support, remote monitoring and optimization for both performance and reliability and advanced analytics applications.

“If there is a decrease in health of the machine or the winder, we notify the mill team to discuss a plan to resolve the problem. We also take preventative measures so that unwanted events never happen. In some ways we are like virtual surgeons, assisting an operation on a patient, or even leading the team with robotic tools from afar,” says Austin Cornelissen, Automation Engineer, North America, Valmet.

The Appleton center will typically monitor data from the paper machine headbox through the winder, set up to alert customers about potential failure. When anomalies happen, Valmet’s experts review issues with customers live, following up with action plans as needed.

“I am very proud of the team members in Appleton who have worked so hard to design, develop and implement the technology that we’re providing to our customers. I look forward to seeing the continued success via our digital and remote capabilities here,” says David Eapen, Manager, Valmet Industrial Internet, North America.

VALMET 

Corporate Communications

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

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GRAZ, Austria, Oct. 13, 2021 (Press Release) -International technology group ANDRITZ has successfully started up the new steel Yankee and air and energy systems at Kartogroup España S.L., Burriana mill, Spain.

The turnkey order included a steel Yankee with steam and condensate system for the PM2 tissue machine as well as two dust removal systems for PM2 and PM4. ANDRITZ Novimpianti provided the complete project management, commissioning, and start-up for all these key components.

“The whole project ran smoothly and on schedule”, says Pascual Gómez, COO of Kartogroup. “The new ANDRITZ technology contributes to a substantial reduction in energy consumption compared to traditional concepts. We are especially impressed by the new steel Yankee. Only a few days after the successful start-up it is already operating at full performance.”

Kartogroup España S.L., a member of the COMINTER GROUP, has more than 40 years’ experience in the tissue business. At its mills in Burriana and Hernani (both Spain), the company produces high-quality tissue grades for household and industrial applications.

ANDRITZ Novimpianti, located in Lucca, Italy, has been part of the ANDRITZ GROUP since 2018 and is one of the leading suppliers of drying and ventilation equipment for all kinds of paper machines. Over the past 35 years, Novimpianti has installed around 700 air and energy systems in more than 50 countries.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems and services for the pulp and paper industry, the hydropower sector, the metals processing and forming industry, pumps, solid/liquid separation in the municipal and industrial sectors, as well as animal feed and biomass pelleting. Plants for power generation, flue gas cleaning, recycling, and the production of nonwovens and panelboard complete the global product and service offering. Innovative products and services in the industrial digitalization sector are offered under the brand name Metris and help customers to make their plants more user-friendly, efficient and profitable. The publicly listed group has around 26,700 employees and more than 280 locations in over 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides equipment, systems, complete plants and services for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency and sustainability as well as lower overall operating costs. Boilers for power generation, flue gas cleaning systems, plants for the production of nonwovens and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

ANDRITZ successfully starts up steel Yankee and air and energy systems at Kartogroup's Burriana mill in Spain

Posted in: Tissue 10/13/2021 - 02:13

GRAZ, Austria, Oct. 13, 2021 (Press Release) -International technology group ANDRITZ has successfully started up the new steel Yankee and air and energy systems at Kartogroup España S.L., Burriana mill, Spain.

The turnkey order included a steel Yankee with steam and condensate system for the PM2 tissue machine as well as two dust removal systems for PM2 and PM4. ANDRITZ Novimpianti provided the complete project management, commissioning, and start-up for all these key components.

“The whole project ran smoothly and on schedule”, says Pascual Gómez, COO of Kartogroup. “The new ANDRITZ technology contributes to a substantial reduction in energy consumption compared to traditional concepts. We are especially impressed by the new steel Yankee. Only a few days after the successful start-up it is already operating at full performance.”

Kartogroup España S.L., a member of the COMINTER GROUP, has more than 40 years’ experience in the tissue business. At its mills in Burriana and Hernani (both Spain), the company produces high-quality tissue grades for household and industrial applications.

ANDRITZ Novimpianti, located in Lucca, Italy, has been part of the ANDRITZ GROUP since 2018 and is one of the leading suppliers of drying and ventilation equipment for all kinds of paper machines. Over the past 35 years, Novimpianti has installed around 700 air and energy systems in more than 50 countries.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems and services for the pulp and paper industry, the hydropower sector, the metals processing and forming industry, pumps, solid/liquid separation in the municipal and industrial sectors, as well as animal feed and biomass pelleting. Plants for power generation, flue gas cleaning, recycling, and the production of nonwovens and panelboard complete the global product and service offering. Innovative products and services in the industrial digitalization sector are offered under the brand name Metris and help customers to make their plants more user-friendly, efficient and profitable. The publicly listed group has around 26,700 employees and more than 280 locations in over 40 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides equipment, systems, complete plants and services for the production of all types of pulp, paper, board and tissue. The technologies and services focus on maximum utilization of raw materials, increased production efficiency and sustainability as well as lower overall operating costs. Boilers for power generation, flue gas cleaning systems, plants for the production of nonwovens and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

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