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Packaging Technology

ST. PAUL, MN, Aug. 10, 2021 (Press Release) -Cortec’s best-selling CorShield VpCI-146 Paper just got better for the environment with the addition of Eco-Bio Technology! As packaging pollution becomes an increasing concern in today’s society, Cortec has been looking into ways to keep the environment cleaner while offering top-quality corrosion protection. CorShield VpCI-146 Paper with Eco-Bio Technology does that by enhancing the biodegradable and compostable characteristics of a naturally sourced paper that provides reliable corrosion protection on both sides.

Circular Economy – Times Two

CorShield VpCI-146 Paper brings the circular economy of responsible sourcing and disposal to reality in more than one way. To start with, CorShield VpCI-146 is a USDA Certified Biobased Product that contains 92% USDA certified biobased content. Furthermore, it is made from 100% recycled content paper, doubling its sustainable sourcing. At the end of the product life cycle, CorShield VpCI-146 has multiple disposal options. First, it is recyclable and repulpable, giving users the option of sending it for reprocessing into new paper products. Second, and most recently, it is designed to be commercially compostable. Not long ago, the paper underwent compostable disintegration testing according to ASTM D6868 in Cortec Laboratories. CorShield VpCI-146 disintegrated in just 10 weeks, faster than the duration allowed by the ASTM method.

Industry’s Premium VpCI Paper

CorShield VpCI-146 with Eco-Bio Technology is the premium corrosion inhibiting paper in the industry. It relies on Cortec’s patented biodegradable and compostable Vapor phase Corrosion Inhibiting Technology to protect metals inside an enclosed package. Both sides of CorShield VpCI-146 paper offer effective protection to ferrous and non-ferrous metals, eliminating the need to stock a variety of papers for different metal types. Corrosion protection is achieved simply by wrapping metal items in the paper and folding the edges together, taping as needed to hold the paper in place. The VpCI coating on the paper vaporizes, reaching all metal surfaces within the package to provide complete corrosion protection with a very thin, very effective VpCI layer that does not alter product appearance or require removal before further finishing or use.

Convenient and Comprehensive Protection

CorShield VpCI-146 is an extremely convenient material that combines corrosion protection and packaging into one step. Metal manufacturers, finishers, and shippers can use it to protect dry or oiled metals during storage, transit, and overseas shipment. It can be used for interleaving layers of parts, wrapping parts, or capping the ends of tubes. It protects multiple metal types and is effective against aggressive environments including humidity, SO2, H2S, and galvanic corrosion from dissimilar metals. It is a great backup “insurance plan,” as it were, to protect against unpredictable changing environments that could foster condensation corrosion or other unwelcome oxidative reactions on metal. For greater convenience and adaptability to the user’s need, Cortec now offers CorShield VpCI-146 perforated on a roll as much as 48 inches (1.2 m) wide, large enough for pallet packaging.

CorShield VpCI-146 with Eco-Bio Technology is just one more example of Cortec’s ambitious R&D to create environmentally responsible yet useful solutions to corrosion for everyday industrial use.

Cortec Corporation is the global leader in innovative, environmentally responsible VpCI and MCI corrosion control technologies for Packaging, Metalworking, Construction, Electronics, Water Treatment, Oil & Gas, and other industries. Our relentless dedication to sustainability, quality, service, and support is unmatched in the industry. Headquartered in St. Paul, Minnesota, Cortec manufactures over 400 products distributed worldwide.

Cortec develops biodegradable CorShield VpC®-146 paper with Eco-Bio technology

Posted in: Packaging Technology 08/10/2021 - 10:23

ST. PAUL, MN, Aug. 10, 2021 (Press Release) -Cortec’s best-selling CorShield VpCI-146 Paper just got better for the environment with the addition of Eco-Bio Technology! As packaging pollution becomes an increasing concern in today’s society, Cortec has been looking into ways to keep the environment cleaner while offering top-quality corrosion protection. CorShield VpCI-146 Paper with Eco-Bio Technology does that by enhancing the biodegradable and compostable characteristics of a naturally sourced paper that provides reliable corrosion protection on both sides.

Circular Economy – Times Two

CorShield VpCI-146 Paper brings the circular economy of responsible sourcing and disposal to reality in more than one way. To start with, CorShield VpCI-146 is a USDA Certified Biobased Product that contains 92% USDA certified biobased content. Furthermore, it is made from 100% recycled content paper, doubling its sustainable sourcing. At the end of the product life cycle, CorShield VpCI-146 has multiple disposal options. First, it is recyclable and repulpable, giving users the option of sending it for reprocessing into new paper products. Second, and most recently, it is designed to be commercially compostable. Not long ago, the paper underwent compostable disintegration testing according to ASTM D6868 in Cortec Laboratories. CorShield VpCI-146 disintegrated in just 10 weeks, faster than the duration allowed by the ASTM method.

Industry’s Premium VpCI Paper

CorShield VpCI-146 with Eco-Bio Technology is the premium corrosion inhibiting paper in the industry. It relies on Cortec’s patented biodegradable and compostable Vapor phase Corrosion Inhibiting Technology to protect metals inside an enclosed package. Both sides of CorShield VpCI-146 paper offer effective protection to ferrous and non-ferrous metals, eliminating the need to stock a variety of papers for different metal types. Corrosion protection is achieved simply by wrapping metal items in the paper and folding the edges together, taping as needed to hold the paper in place. The VpCI coating on the paper vaporizes, reaching all metal surfaces within the package to provide complete corrosion protection with a very thin, very effective VpCI layer that does not alter product appearance or require removal before further finishing or use.

Convenient and Comprehensive Protection

CorShield VpCI-146 is an extremely convenient material that combines corrosion protection and packaging into one step. Metal manufacturers, finishers, and shippers can use it to protect dry or oiled metals during storage, transit, and overseas shipment. It can be used for interleaving layers of parts, wrapping parts, or capping the ends of tubes. It protects multiple metal types and is effective against aggressive environments including humidity, SO2, H2S, and galvanic corrosion from dissimilar metals. It is a great backup “insurance plan,” as it were, to protect against unpredictable changing environments that could foster condensation corrosion or other unwelcome oxidative reactions on metal. For greater convenience and adaptability to the user’s need, Cortec now offers CorShield VpCI-146 perforated on a roll as much as 48 inches (1.2 m) wide, large enough for pallet packaging.

CorShield VpCI-146 with Eco-Bio Technology is just one more example of Cortec’s ambitious R&D to create environmentally responsible yet useful solutions to corrosion for everyday industrial use.

Cortec Corporation is the global leader in innovative, environmentally responsible VpCI and MCI corrosion control technologies for Packaging, Metalworking, Construction, Electronics, Water Treatment, Oil & Gas, and other industries. Our relentless dedication to sustainability, quality, service, and support is unmatched in the industry. Headquartered in St. Paul, Minnesota, Cortec manufactures over 400 products distributed worldwide.

VIENNA, Austria, Aug. 10, 2021 (Press Release) -The trend towards environmentally friendly, resource-saving materials continues, although many food manufacturers are still quite reluctant to switch from plastic-based solutions to paper. However, a joint project between innovation driver Sappi and packaging machine manufacturer ROVEMA clearly shows that the switch is possible even where very strict sustainability guidelines apply. For Bauck, a company that manufactures its products in compliance with Demeter and organic standards, production has been successfully converted to sealable, paper-based, stand-up pouches produced with Sappi Guard.

Acting sustainably and conscientiously in all areas of production is intrinsic to the Bauckhof brand’s DNA. Founded in 1969, Bauck GmbH is a state-of-the-art grain processing company with its headquarters in Germany’s Lower Saxony region. In addition to flours and flakes, Bauck produces mueslis and baking mixes – all in Demeter and organic quality. For Bauck, biodynamic product cultivation is in the foreground. The company is strongly focused on its responsibility towards the earth, people, animals and plants – with the careful use of resources such as energy, soil and water. Of course, this also applies to the packaging of its high-quality products. Every day, some 139,000 packages of the best organic flours, flakes and baking mixes come off the production line at the company’s Rosche location. Whereas product protection and safety were initially the primary focus when packaging sensitive foodstuffs, Bauck was faced with ever-increasing customer demand for sustainable packaging materials: “As a producer of organic and Demeter-grade products, it is important for us to develop and market more sustainable packaging solutions. Our customers are very vigilant on the issue of sustainability and have repeatedly made their preferences clear,” explains Hannes Öhler, Head of Marketing & Communication at Bauck GmbH. “This propelled us to begin converting our processes in 2019 and we now use paper-based packaging for most of our products.” Not all products can be converted however. Plastic cannot be entirely avoided with products such as oat pops which easily absorb moisture. However, it is also possible to switch to alternatives such as recyclable mono-PP. To convert processes to paper-based packaging wherever feasible, Bauck counts on active support from its long-standing partner, packaging machine manufacturer ROVEMA, along with the paper experts from Sappi, who together developed an ideal solution consisting of the right machines and barrier papers.

A common mission: Sustainability

ROVEMA and Sappi are both committed to a common sustainability goal, and Bauck evidently selected the ideal network partners. For the packaging machine manufacturer from the German state of Hesse, responsible development is reflected in the careful, environmentally friendly handling of existing resources. By using innovative technologies that facilitate and enable the processing of renewable packaging materials, the company’s products and lines are also intended to ensure greater economic sustainability. ROVEMA’s long-standing partner Sappi is also committed to sustainable production from renewable raw materials and to high product recyclability. A responsible approach towards the environment and natural resources, and towards making the entire production process as sustainable as possible is a top priority for the innovation leader. These were the best prerequisites for developing an optimal solution for the Bauckhof brand’s new packaging.

The challenge of paper-based pouches

Unlike stand-up pouches or flat bags made of composite materials, paper-based alternatives need to be handled much more carefully during the bag production and packaging processes. Paper tolerates very little tension transfer and can tear easily. Also, during the subsequent filling process, much more attention needs to be paid to the puncture resistance of the paper being used. “Moreover, the material has to withstand handling during in-house secondary packaging, during transport to the warehouse and then to the supermarket, where the product is touched and even squeezed by customers,” explains Markus Stahl, Production, Packaging & Mixing Plant Manager at Bauck. “To find the perfect material for us, ROVEMA and Sappi ran numerous tests over several weeks to explore the interaction between the packaging material and the packaging machine – and to match them perfectly.”

After several test runs with various paper qualities and surface weights, Sappi Guard Nature1-MS in a 95g/m² grammage was determined to be an ideal substrate for Bauckhof products. The paper-based packaging solution exhibits an ideal blend of ‘shapeability’ and strength in forming the paper pouches from the flat web, in the folding and wrapping process, all the way through to the final compact, block-bottom pouch. This type of packaging had not been previously used by Bauck. It features an integrated mineral oil barrier (MOSH/MOAH) and high heat-sealability. “With Guard Nature 1-MS, the use of additional special coatings or laminations is entirely redundant,” explains Sibylle Hajostek, Market Manager Functional Papers at Sappi Europe. “For Bauck, for whom resource-saving packaging is important, the barrier paper represents a highly sustainable alternative to multi-layer barrier films. Guard Nature 1-MS can be recycled in the paper waste stream. It’s a significant advantage.” Specially developed for applications in the food industry, the barrier paper guarantees 100% protection of Bauck’s sensitive products when in direct contact with dry foods such as cereals, rice, pasta or flour.

Sustainable conversion pays off – for both people and nature

The switch to paper-based solutions has resulted in significant benefits for Bauck: “End-users are very pleased with the paper packaging and doing without plastic is being extremely well received,” notes Hannes Öhler, Head of Marketing & Communication at Bauck GmbH. “Since the introduction of the new packaging, we have succeeded in reducing the share of plastic packaging used for branded products by close to 80%. For us, this represents a key step towards using resources as sparingly as possible and living up to our corporate values.”

Bauck is thoroughly impressed with the collaboration with its partners Sappi and ROVEMA. Within only one year, the company had converted and perfectly adapted its production processes. Building on the success of the new packaging for oat flakes, further products such as spelt flakes, 3-, 4- or 6-grain flakes will also soon be converted to the paper-based packaging.

About Sappi Guard Nature 1-MS

Guard Nature 1-MS is one of the most advanced barrier papers from Sappi. The uncoated paper ensures heat-sealability and features an integrated mineral oil barrier (MOSH/MOAH) on the reverse side. It is ideally suited to the food industry, for instance for inner bags used for dry foodstuffs (for instance: rice, pasta, powders and cereals). Guard Nature 1-MS – as a mono-material – is a sustainable alternative to multi-layer laminates and can easily be recycled in the paper waste stream. The product is available in grammages ranging from 80g/m² to 95, 110 and 125g/m², and it delivers excellent printing results and opening properties.

About Bauck

Bauck GmbH is a grain and cereal processing company based in Germany’s Lower Saxony region. The family-run company was founded in 1969 and produces flours, flakes, mueslis and baking mixes – in Demeter and organic quality. At its three locations, 19,700 tons of organic and Demeter grains are processed annually and packaged for the trade in 30 countries worldwide. In the 2020 financial year, the company generated revenue of 127 million euros. Bauck GmbH is one of the pioneers among natural food manufacturers and in the production of gluten-free products. It produces and markets the Bauckhof brand.

About ROVEMA

With a proven commitment and experience acquired over more than 60 years, ROVEMA GmbH develops and builds packaging machines and systems to meet the challenging and complex demands of modern recycling management. ROVEMA thinks and acts holistically – taking into consideration the environment, the market, the product and the packaging in all its projects right from the very beginning. This enables the development of efficient, future-proof packaging machines with high availability. Providing sustainable solutions that ideally suit the characteristics of the product to be packaged and its requirements in terms of logistics, packaging material, shelf life and energy efficiency is a top priority for ROVEMA. And the concept is very successful – ROVEMA has delivered over 30,000 machines and systems worldwide and employs a staff of more than 600. In 2020, ROVEMA generated sales of some 100 million euros.

About Sappi

Sappi is a leading global provider of sustainable woodfibre products and solutions, in the fields of dissolving pulp, printing papers, packaging and speciality papers, casting and release papers, biomaterials and bio-energy. As a company that relies on renewable natural resources, sustainability is at our core. Sappi European mills hold chain of custody certifications under the Forest Stewardship Council (FSC C015022) and/or the Programme for the Endorsement of Forest Certification (PEFC/07-32-76) systems. Our papers are produced in mills accredited with ISO 9001, ISO 14001, ISO 50 001 and OHSAS 18001 certification. We also have EMAS registration at 5 of our 10 mills in Europe.

Sappi Europe is a division of Sappi Limited (JSE), headquartered in Johannesburg, South Africa, with 12,500 employees and 19 production facilities on three continents in nine countries, 37 sales offices globally, and customers in over 150 countries around the world.

Organic cereal manufacturer Bauck upgrades its production with sustainable, paper-based packaging materials

Posted in: Packaging Technology 08/10/2021 - 09:34

VIENNA, Austria, Aug. 10, 2021 (Press Release) -The trend towards environmentally friendly, resource-saving materials continues, although many food manufacturers are still quite reluctant to switch from plastic-based solutions to paper. However, a joint project between innovation driver Sappi and packaging machine manufacturer ROVEMA clearly shows that the switch is possible even where very strict sustainability guidelines apply. For Bauck, a company that manufactures its products in compliance with Demeter and organic standards, production has been successfully converted to sealable, paper-based, stand-up pouches produced with Sappi Guard.

Acting sustainably and conscientiously in all areas of production is intrinsic to the Bauckhof brand’s DNA. Founded in 1969, Bauck GmbH is a state-of-the-art grain processing company with its headquarters in Germany’s Lower Saxony region. In addition to flours and flakes, Bauck produces mueslis and baking mixes – all in Demeter and organic quality. For Bauck, biodynamic product cultivation is in the foreground. The company is strongly focused on its responsibility towards the earth, people, animals and plants – with the careful use of resources such as energy, soil and water. Of course, this also applies to the packaging of its high-quality products. Every day, some 139,000 packages of the best organic flours, flakes and baking mixes come off the production line at the company’s Rosche location. Whereas product protection and safety were initially the primary focus when packaging sensitive foodstuffs, Bauck was faced with ever-increasing customer demand for sustainable packaging materials: “As a producer of organic and Demeter-grade products, it is important for us to develop and market more sustainable packaging solutions. Our customers are very vigilant on the issue of sustainability and have repeatedly made their preferences clear,” explains Hannes Öhler, Head of Marketing & Communication at Bauck GmbH. “This propelled us to begin converting our processes in 2019 and we now use paper-based packaging for most of our products.” Not all products can be converted however. Plastic cannot be entirely avoided with products such as oat pops which easily absorb moisture. However, it is also possible to switch to alternatives such as recyclable mono-PP. To convert processes to paper-based packaging wherever feasible, Bauck counts on active support from its long-standing partner, packaging machine manufacturer ROVEMA, along with the paper experts from Sappi, who together developed an ideal solution consisting of the right machines and barrier papers.

A common mission: Sustainability

ROVEMA and Sappi are both committed to a common sustainability goal, and Bauck evidently selected the ideal network partners. For the packaging machine manufacturer from the German state of Hesse, responsible development is reflected in the careful, environmentally friendly handling of existing resources. By using innovative technologies that facilitate and enable the processing of renewable packaging materials, the company’s products and lines are also intended to ensure greater economic sustainability. ROVEMA’s long-standing partner Sappi is also committed to sustainable production from renewable raw materials and to high product recyclability. A responsible approach towards the environment and natural resources, and towards making the entire production process as sustainable as possible is a top priority for the innovation leader. These were the best prerequisites for developing an optimal solution for the Bauckhof brand’s new packaging.

The challenge of paper-based pouches

Unlike stand-up pouches or flat bags made of composite materials, paper-based alternatives need to be handled much more carefully during the bag production and packaging processes. Paper tolerates very little tension transfer and can tear easily. Also, during the subsequent filling process, much more attention needs to be paid to the puncture resistance of the paper being used. “Moreover, the material has to withstand handling during in-house secondary packaging, during transport to the warehouse and then to the supermarket, where the product is touched and even squeezed by customers,” explains Markus Stahl, Production, Packaging & Mixing Plant Manager at Bauck. “To find the perfect material for us, ROVEMA and Sappi ran numerous tests over several weeks to explore the interaction between the packaging material and the packaging machine – and to match them perfectly.”

After several test runs with various paper qualities and surface weights, Sappi Guard Nature1-MS in a 95g/m² grammage was determined to be an ideal substrate for Bauckhof products. The paper-based packaging solution exhibits an ideal blend of ‘shapeability’ and strength in forming the paper pouches from the flat web, in the folding and wrapping process, all the way through to the final compact, block-bottom pouch. This type of packaging had not been previously used by Bauck. It features an integrated mineral oil barrier (MOSH/MOAH) and high heat-sealability. “With Guard Nature 1-MS, the use of additional special coatings or laminations is entirely redundant,” explains Sibylle Hajostek, Market Manager Functional Papers at Sappi Europe. “For Bauck, for whom resource-saving packaging is important, the barrier paper represents a highly sustainable alternative to multi-layer barrier films. Guard Nature 1-MS can be recycled in the paper waste stream. It’s a significant advantage.” Specially developed for applications in the food industry, the barrier paper guarantees 100% protection of Bauck’s sensitive products when in direct contact with dry foods such as cereals, rice, pasta or flour.

Sustainable conversion pays off – for both people and nature

The switch to paper-based solutions has resulted in significant benefits for Bauck: “End-users are very pleased with the paper packaging and doing without plastic is being extremely well received,” notes Hannes Öhler, Head of Marketing & Communication at Bauck GmbH. “Since the introduction of the new packaging, we have succeeded in reducing the share of plastic packaging used for branded products by close to 80%. For us, this represents a key step towards using resources as sparingly as possible and living up to our corporate values.”

Bauck is thoroughly impressed with the collaboration with its partners Sappi and ROVEMA. Within only one year, the company had converted and perfectly adapted its production processes. Building on the success of the new packaging for oat flakes, further products such as spelt flakes, 3-, 4- or 6-grain flakes will also soon be converted to the paper-based packaging.

About Sappi Guard Nature 1-MS

Guard Nature 1-MS is one of the most advanced barrier papers from Sappi. The uncoated paper ensures heat-sealability and features an integrated mineral oil barrier (MOSH/MOAH) on the reverse side. It is ideally suited to the food industry, for instance for inner bags used for dry foodstuffs (for instance: rice, pasta, powders and cereals). Guard Nature 1-MS – as a mono-material – is a sustainable alternative to multi-layer laminates and can easily be recycled in the paper waste stream. The product is available in grammages ranging from 80g/m² to 95, 110 and 125g/m², and it delivers excellent printing results and opening properties.

About Bauck

Bauck GmbH is a grain and cereal processing company based in Germany’s Lower Saxony region. The family-run company was founded in 1969 and produces flours, flakes, mueslis and baking mixes – in Demeter and organic quality. At its three locations, 19,700 tons of organic and Demeter grains are processed annually and packaged for the trade in 30 countries worldwide. In the 2020 financial year, the company generated revenue of 127 million euros. Bauck GmbH is one of the pioneers among natural food manufacturers and in the production of gluten-free products. It produces and markets the Bauckhof brand.

About ROVEMA

With a proven commitment and experience acquired over more than 60 years, ROVEMA GmbH develops and builds packaging machines and systems to meet the challenging and complex demands of modern recycling management. ROVEMA thinks and acts holistically – taking into consideration the environment, the market, the product and the packaging in all its projects right from the very beginning. This enables the development of efficient, future-proof packaging machines with high availability. Providing sustainable solutions that ideally suit the characteristics of the product to be packaged and its requirements in terms of logistics, packaging material, shelf life and energy efficiency is a top priority for ROVEMA. And the concept is very successful – ROVEMA has delivered over 30,000 machines and systems worldwide and employs a staff of more than 600. In 2020, ROVEMA generated sales of some 100 million euros.

About Sappi

Sappi is a leading global provider of sustainable woodfibre products and solutions, in the fields of dissolving pulp, printing papers, packaging and speciality papers, casting and release papers, biomaterials and bio-energy. As a company that relies on renewable natural resources, sustainability is at our core. Sappi European mills hold chain of custody certifications under the Forest Stewardship Council (FSC C015022) and/or the Programme for the Endorsement of Forest Certification (PEFC/07-32-76) systems. Our papers are produced in mills accredited with ISO 9001, ISO 14001, ISO 50 001 and OHSAS 18001 certification. We also have EMAS registration at 5 of our 10 mills in Europe.

Sappi Europe is a division of Sappi Limited (JSE), headquartered in Johannesburg, South Africa, with 12,500 employees and 19 production facilities on three continents in nine countries, 37 sales offices globally, and customers in over 150 countries around the world.

SAO PAULO, Aug. 4, 2021 (Press Release) -In line with its commitment to launch increasingly more sustainable solutions in the market, Klabin, Brazil’s largest producer and exporter of paper for packaging and paper packaging, has announced investments of R$ 40 million in the technology employed to apply dispersible barrier in the paperboard used to produce diverse types of packaging present in everyday life. The solution, which offers a barrier to water, water vapor and grease directly at the mill and is available on an industrial scale, retains the original recycling and composting characteristics of paper, while offering a more sustainable alternative to the options currently available.

The investment will be used to modernize a coating machine at the Monte Alegre Unit, whose annual production capacity will be increased to up to 60,000 tons. The major differential offered by the solution applied to paperboard is that it is dispersible which, apart from eliminating the use of additional packaging or application of additional coating, significantly increases the potentially positive impacts of packaging.

“Klabin has been investing in sustainable barriers for over 10 years, having consolidated its market niche through solutions such as Klafold FZ and Klafold GB, which obviate the application of plastic associated with paperboard to create a barrier. The investment in modernizing this machine expands the markets that we can serve, which include chilled/frozen foods (pizzas, nuggets, hamburgers, meat, fish, sausages), industrial foods (proteins, broth, cookies), detergent powder, paper cups and more sophisticated solutions for liquid foods, all this on a larger scale,” says Flávio Deganutti, Paper Director at Klabin.

The modernization process is being done in two stages. In the first stage, the application technology will be upgraded, while the second stage will focus on increasing production capacity and intensifying the development of new products, especially those of renewable origin. Notable among the solution’s technical differentials is the addition of the barrier at the factory itself, which enables the Company to ramp up scale. “Optimizing processes in the pursuit of sustainability involves innovation and we believe that the technological advances brought by this application model are the first step towards online application, when the barrier will be added directly at the paperboard machine,” explains Deganutti.

The investment underscores Klabin’s long-term vision of becoming a global benchmark in responsible solutions that respond to the constant transformations of society with renewable, recyclable and biodegradable forest products.

Klabin invests R$ 40 million in technology to improve application of sustainable barrier in paperboard

Posted in: Packaging Technology 08/06/2021 - 03:55

SAO PAULO, Aug. 4, 2021 (Press Release) -In line with its commitment to launch increasingly more sustainable solutions in the market, Klabin, Brazil’s largest producer and exporter of paper for packaging and paper packaging, has announced investments of R$ 40 million in the technology employed to apply dispersible barrier in the paperboard used to produce diverse types of packaging present in everyday life. The solution, which offers a barrier to water, water vapor and grease directly at the mill and is available on an industrial scale, retains the original recycling and composting characteristics of paper, while offering a more sustainable alternative to the options currently available.

The investment will be used to modernize a coating machine at the Monte Alegre Unit, whose annual production capacity will be increased to up to 60,000 tons. The major differential offered by the solution applied to paperboard is that it is dispersible which, apart from eliminating the use of additional packaging or application of additional coating, significantly increases the potentially positive impacts of packaging.

“Klabin has been investing in sustainable barriers for over 10 years, having consolidated its market niche through solutions such as Klafold FZ and Klafold GB, which obviate the application of plastic associated with paperboard to create a barrier. The investment in modernizing this machine expands the markets that we can serve, which include chilled/frozen foods (pizzas, nuggets, hamburgers, meat, fish, sausages), industrial foods (proteins, broth, cookies), detergent powder, paper cups and more sophisticated solutions for liquid foods, all this on a larger scale,” says Flávio Deganutti, Paper Director at Klabin.

The modernization process is being done in two stages. In the first stage, the application technology will be upgraded, while the second stage will focus on increasing production capacity and intensifying the development of new products, especially those of renewable origin. Notable among the solution’s technical differentials is the addition of the barrier at the factory itself, which enables the Company to ramp up scale. “Optimizing processes in the pursuit of sustainability involves innovation and we believe that the technological advances brought by this application model are the first step towards online application, when the barrier will be added directly at the paperboard machine,” explains Deganutti.

The investment underscores Klabin’s long-term vision of becoming a global benchmark in responsible solutions that respond to the constant transformations of society with renewable, recyclable and biodegradable forest products.

Saica Pack Thrapston produced over a million square metres of corrugated cardboard in less than 24 hours
It is the second time in 2021 the business division achieved the feat in under 24 hours

Saica Pack successfully manufactured more than 1m square meters worth of corrugated cardboard at its Thrapston facility near Northampton.

Over 24 hours, a dedicated team of professionals oversaw the production of 1,150,000ms2 of corrugated cardboard. The event, called T1M (Thrapston 1 Million) abided by strict social distancing measures, reflecting the team’s commitment to achieving the feat despite facing several logistical challenges.

The ambitious team included a mix of team Leaders, operators, supervisors and a handful of other employees at Saica Pack Thrapston.

Commenting on the achievement, Allan Foakes, Regional Managing Director at Saica Pack South East, said: “I would like to say a huge congratulations to everyone involved in T1M. The achievement is a testament to the hard work put in by the team, and to achieve it safely and securely while abiding by social distancing measures shows their fantastic can-do attitude.”

Earlier in the year, Saica Pack Thrapston set Saica Pack’s UK and Ireland corrugated manufacturing record after successfully overseeing the production of 1,152,745 meters squared in one 24-hour window.

Saica Pack produces over 1 million square meters of cardboard in 24 hours at its facility in Thrapston, UK

Posted in: Packaging Technology 08/06/2021 - 03:10

Saica Pack Thrapston produced over a million square metres of corrugated cardboard in less than 24 hours
It is the second time in 2021 the business division achieved the feat in under 24 hours

Saica Pack successfully manufactured more than 1m square meters worth of corrugated cardboard at its Thrapston facility near Northampton.

Over 24 hours, a dedicated team of professionals oversaw the production of 1,150,000ms2 of corrugated cardboard. The event, called T1M (Thrapston 1 Million) abided by strict social distancing measures, reflecting the team’s commitment to achieving the feat despite facing several logistical challenges.

The ambitious team included a mix of team Leaders, operators, supervisors and a handful of other employees at Saica Pack Thrapston.

Commenting on the achievement, Allan Foakes, Regional Managing Director at Saica Pack South East, said: “I would like to say a huge congratulations to everyone involved in T1M. The achievement is a testament to the hard work put in by the team, and to achieve it safely and securely while abiding by social distancing measures shows their fantastic can-do attitude.”

Earlier in the year, Saica Pack Thrapston set Saica Pack’s UK and Ireland corrugated manufacturing record after successfully overseeing the production of 1,152,745 meters squared in one 24-hour window.

GLENVIEW, IL, Aug. 5, 2021 (Press Release) -Signode, a leading manufacturer of a broad spectrum of packaging, consumables, tools, software and equipment to optimize end-of-line packaging operations and protect products in transit, is highlighting the full slate of its latest solutions for the corrugated industry at SuperCorrExpo 2021 (Orlando, August 8-12, Booth #1969).

“Our team is seeing box producers working to smartly and strategically increase output, ensure quality, and drive efficiency across their operations,” said Eric Christensen, SVP Packaging Technologies, Signode. “Our new technology and equipment upgrades are proving to be wise investments as both independent and integrated plants seek to maximize the value of their corrugator and FFG assets.”

The Signode team of corrugated technical and service professionals will be on-site to demonstrate the operational ease, productivity gains, and positive ROI implications of the organization’s equipment and technology portfolio. Signode’s advancements are designed to help the corrugated industry meet the challenges and opportunities brought about by exploding E-commerce growth, continued rise of sustainability requirements, and ongoing need for brand and product protection.

Highlights:

New for 2021 - GCU 3000 corrugated unitizer

The new, innovative GCU 3000 straps corrugated loads utilizing a modular head design for easy operation and maintenance. Equipped with 6 modular heads, a first in the corrugated industry, the GCU 3000 is enhanced with the flexibility of unlimited strap placement options and the reliability of redundancy for maximum throughput.

The GCU 3000 features compact strap dispensers with a new space-saving footprint and quick-change coils to offer less downtime and higher throughput to maximize production lines. The GCU 3000 now uses a larger HMI control panel for easier operation, maintenance and self-diagnostics for advanced troubleshooting and corrective actions that your operators will be able to implement swiftly and simply. Operator and maintenance training videos can be accessed directly through the HMI display.

Octopus automatic rotary ring stretch wrappers

For those looking to unitize corrugated pallet loads, the Octopus lines of machinery are able to wrap up to 150 loads per hour and feature the high speed ring-type method of wrapping. Robust design and well-balanced operation maximize efficiency and reliability.

Octopus ring designs enable unlimited wrap patterns due to its ability to begin and end film cycles at any vertical point on the load, increasing flexibility and reducing film usage up to 25%. With dual film carriages, the Octopus further reduces film roll changes by 50%, significantly increasing labor savings, uptime and overall machine efficiencies.

The Octopus line of wrappers have a decade-long track record of delivering corrugated stretch-wrapping solutions across multiple industries, including food and beverage. More than 5,000 Octopus machines are in operation in nearly 100 countries.

SIG-C automatic corrugated bundler

This bundling solution is designed for flexo-folder corrugated products and more. The SIG-C features fast bundle size set up and a speed of up to 32 bundles per minute. The SIG series of machines have the lowest total cost of ownership. This model is equipped with a patented low tension strap ejector to prevent issues when operating in low strap tension mode.

The SIG-C has a robust design and low maintenance simplicity. All metal strap chute with minimal

wear parts. Automatic strap loading and refeed technology for ultimate performance and continuous strapping.

SIG-VCS Tandem automatic corrugated strapping and squaring bundler

This novel system combines the power of two squaring bundlers connected with dual zone conveyors to meet the extreme demands of modern flexo folder gluers (FFGs) with inline bundle breakers and operating at speeds up to 36 bundles per minute.

Designed for corrugators and box manufacturers looking for high speed bundling or in-line redundancy features, the new system features dual coils and auto strap changes and can be automatically taught a new bundling configuration in less than 30 seconds.

The SIG-VCS Tandem uses bundle diversion technology that sends all bundles to the active bundler such as during an automatic coil change or while performing a strap refeed. Once the inactive bundler automatically comes back online the workload is again shared by both bundlers.

SIG-CORR bundle strapping and squaring system

The most advanced combined bundle squarer/strapper of its type currently available, SIG-CORR is a proven, reliable, and economical solution for the corrugated industry.

Designed to maximize productivity, the SIG-CORR features 6-sided automatic squaring and strapping up to 30 bundles per minute for strapping three, four, and multipoint glued boxes. Product handling guides bundle directly on the critical gluepoint line.

The SIG-CORR uses a zero-damage soft-touch bundle handling Signode innovation to prevent bundle scuffing or surface marking.

Multi FleX1 stretch hooding system

Signode’s Multi FleX1 provides versatile, 5-sided product protection for effective load containment, now offered with an electrically operated stretch frame and electrical machine frame movement. Be it increased load stability, reduced packaging material, minimal waste, or an improved packaging solution, Signode stretch hooders offer the perfect mix between function and cost.

The equipment protects products from the elements and stabilizes them for transport. The machine features a variety of film patterns, including fully closed hoods, film sleeves, short hoods, and film reinforcement capabilities to ensure maximum adaptability. Its global customers have found it ideal for cubed loads, irregular loads with protrusions, varying product shapes, and more importantly, for single-layer loads.

Xeros White stretch hood film

An industry mainstay, patented Xeros film ensures that loads are quickly and effectively secured and also free of contaminants and moisture. With the film’s “10-sided” (5 outside surfaces + 5 inside surfaces) waterproof protection, users can ensure their corrugated containers remain free from moisture before packing.

The multi-layer film technology effectively manages sunlight to reduce condensation and creates an impermeable barrier to liquids. New Xeros White provides greater transparency to allow for more efficient barcode readability and enhanced track-and-trace capacity.

BXT3 battery powered strapping tools

With different operation modes, including automatic, semi automatic and manual along with a soft mode, the BXT3 family is the most versatile and user-friendly solution for hand-held, battery-powered PET plastic strapping.

Its integrated touchscreen allows easy change of tool settings while the display provides real-time operation information and strap cycle completion. Signode packaging technology ensures consistent performance and product security.

“It’s an exciting portfolio of technologies to meet the challenges of this very exciting time in the corrugated industry,” said Christensen. “As the global leader in transit packaging, we’re looking forward to connecting with our customers and stakeholders and working with them to support the industry’s continued growth and profitability.”

SuperCorrExpo 2021 attendees can find more information on Signode’s full slate of corrugated solutions at Booth #1969.

Signode highlights its latest solutions for corrugated industry at SuperCorrExpo 2021

Posted in: Packaging Technology 08/05/2021 - 09:34

GLENVIEW, IL, Aug. 5, 2021 (Press Release) -Signode, a leading manufacturer of a broad spectrum of packaging, consumables, tools, software and equipment to optimize end-of-line packaging operations and protect products in transit, is highlighting the full slate of its latest solutions for the corrugated industry at SuperCorrExpo 2021 (Orlando, August 8-12, Booth #1969).

“Our team is seeing box producers working to smartly and strategically increase output, ensure quality, and drive efficiency across their operations,” said Eric Christensen, SVP Packaging Technologies, Signode. “Our new technology and equipment upgrades are proving to be wise investments as both independent and integrated plants seek to maximize the value of their corrugator and FFG assets.”

The Signode team of corrugated technical and service professionals will be on-site to demonstrate the operational ease, productivity gains, and positive ROI implications of the organization’s equipment and technology portfolio. Signode’s advancements are designed to help the corrugated industry meet the challenges and opportunities brought about by exploding E-commerce growth, continued rise of sustainability requirements, and ongoing need for brand and product protection.

Highlights:

New for 2021 - GCU 3000 corrugated unitizer

The new, innovative GCU 3000 straps corrugated loads utilizing a modular head design for easy operation and maintenance. Equipped with 6 modular heads, a first in the corrugated industry, the GCU 3000 is enhanced with the flexibility of unlimited strap placement options and the reliability of redundancy for maximum throughput.

The GCU 3000 features compact strap dispensers with a new space-saving footprint and quick-change coils to offer less downtime and higher throughput to maximize production lines. The GCU 3000 now uses a larger HMI control panel for easier operation, maintenance and self-diagnostics for advanced troubleshooting and corrective actions that your operators will be able to implement swiftly and simply. Operator and maintenance training videos can be accessed directly through the HMI display.

Octopus automatic rotary ring stretch wrappers

For those looking to unitize corrugated pallet loads, the Octopus lines of machinery are able to wrap up to 150 loads per hour and feature the high speed ring-type method of wrapping. Robust design and well-balanced operation maximize efficiency and reliability.

Octopus ring designs enable unlimited wrap patterns due to its ability to begin and end film cycles at any vertical point on the load, increasing flexibility and reducing film usage up to 25%. With dual film carriages, the Octopus further reduces film roll changes by 50%, significantly increasing labor savings, uptime and overall machine efficiencies.

The Octopus line of wrappers have a decade-long track record of delivering corrugated stretch-wrapping solutions across multiple industries, including food and beverage. More than 5,000 Octopus machines are in operation in nearly 100 countries.

SIG-C automatic corrugated bundler

This bundling solution is designed for flexo-folder corrugated products and more. The SIG-C features fast bundle size set up and a speed of up to 32 bundles per minute. The SIG series of machines have the lowest total cost of ownership. This model is equipped with a patented low tension strap ejector to prevent issues when operating in low strap tension mode.

The SIG-C has a robust design and low maintenance simplicity. All metal strap chute with minimal

wear parts. Automatic strap loading and refeed technology for ultimate performance and continuous strapping.

SIG-VCS Tandem automatic corrugated strapping and squaring bundler

This novel system combines the power of two squaring bundlers connected with dual zone conveyors to meet the extreme demands of modern flexo folder gluers (FFGs) with inline bundle breakers and operating at speeds up to 36 bundles per minute.

Designed for corrugators and box manufacturers looking for high speed bundling or in-line redundancy features, the new system features dual coils and auto strap changes and can be automatically taught a new bundling configuration in less than 30 seconds.

The SIG-VCS Tandem uses bundle diversion technology that sends all bundles to the active bundler such as during an automatic coil change or while performing a strap refeed. Once the inactive bundler automatically comes back online the workload is again shared by both bundlers.

SIG-CORR bundle strapping and squaring system

The most advanced combined bundle squarer/strapper of its type currently available, SIG-CORR is a proven, reliable, and economical solution for the corrugated industry.

Designed to maximize productivity, the SIG-CORR features 6-sided automatic squaring and strapping up to 30 bundles per minute for strapping three, four, and multipoint glued boxes. Product handling guides bundle directly on the critical gluepoint line.

The SIG-CORR uses a zero-damage soft-touch bundle handling Signode innovation to prevent bundle scuffing or surface marking.

Multi FleX1 stretch hooding system

Signode’s Multi FleX1 provides versatile, 5-sided product protection for effective load containment, now offered with an electrically operated stretch frame and electrical machine frame movement. Be it increased load stability, reduced packaging material, minimal waste, or an improved packaging solution, Signode stretch hooders offer the perfect mix between function and cost.

The equipment protects products from the elements and stabilizes them for transport. The machine features a variety of film patterns, including fully closed hoods, film sleeves, short hoods, and film reinforcement capabilities to ensure maximum adaptability. Its global customers have found it ideal for cubed loads, irregular loads with protrusions, varying product shapes, and more importantly, for single-layer loads.

Xeros White stretch hood film

An industry mainstay, patented Xeros film ensures that loads are quickly and effectively secured and also free of contaminants and moisture. With the film’s “10-sided” (5 outside surfaces + 5 inside surfaces) waterproof protection, users can ensure their corrugated containers remain free from moisture before packing.

The multi-layer film technology effectively manages sunlight to reduce condensation and creates an impermeable barrier to liquids. New Xeros White provides greater transparency to allow for more efficient barcode readability and enhanced track-and-trace capacity.

BXT3 battery powered strapping tools

With different operation modes, including automatic, semi automatic and manual along with a soft mode, the BXT3 family is the most versatile and user-friendly solution for hand-held, battery-powered PET plastic strapping.

Its integrated touchscreen allows easy change of tool settings while the display provides real-time operation information and strap cycle completion. Signode packaging technology ensures consistent performance and product security.

“It’s an exciting portfolio of technologies to meet the challenges of this very exciting time in the corrugated industry,” said Christensen. “As the global leader in transit packaging, we’re looking forward to connecting with our customers and stakeholders and working with them to support the industry’s continued growth and profitability.”

SuperCorrExpo 2021 attendees can find more information on Signode’s full slate of corrugated solutions at Booth #1969.

VIENNA, Austria, Aug. 5, 2021 (Press Release) -Sappi is promising more innovations than ever before at this year’s FachPack. From 28 to 30 September, the innovation leader will be presenting its sustainable packaging solutions in Nuremberg. These include innovative high-barrier papers with integrated heat-sealing capability, an uncoated, bright white virgin fibre liner for corrugated board applications and paper carrier bags, a non-wet-strength wet-glue label paper, as well as new papers in the area of flexible packaging.

Sappi at the FachPack 2021, Hall 7A, Stand 426
Recyclable high-barrier papers with heat-sealing capability
New possibilities for corrugated board applications
Label paper for high-quality applications

For several months, personal contacts were not possible and trade fairs were cancelled by the dozen. Conor Evers, Head of Marketing at Sappi Europe, looks back on that time: “Of course, we nonetheless worked very closely with our customers during the pandemic – mostly, however, online or over the phone. This is why we are delighted now that face-to-face meetings are once again being introduced successively and that we can present our innovations at our stand.” At the FachPack 2021, trade visitors will finally get to experience many new products live, cultivate business relationships and be provided with plenty of inspiration.

Sealable high-barrier papers

In the Functional Paper Packaging segment, Sappi will be exhibiting the Guard and AvantGuard product families of barrier papers that eliminate the need for additional special coatings or laminations, and can be recycled in the wastepaper stream. With integrated barriers, they ensure that the product quality of food and other products is safeguarded. The new generation of these high-barrier papers will be celebrating its premiere at the FachPack:

Sappi AvantGuard S with integrated heat-sealing capability. Over the last decade, as a leading manufacturer of paper-based solutions with integrated barrier functionalities, Sappi has acquired a great deal of expertise in the field of sustainable packaging solutions. The company’s extensive research and development expertise combined with valuable customer contacts are driving the development of innovative barrier products. The company will be presenting some of these packaging solutions at the FachPack. Furthermore, a vertical packaging solution with a stand-up pouch will be presented live at packaging machine manufacturer Rovema’s stand.

Innovation in corrugated packaging

The new Fusion Nature Plus will occupy a prominent position at Sappi’s stand at the show. Fusion Nature Plus is an uncoated, recyclable virgin fibre liner with excellent printability in flexo, digital and offset printing. This is thanks to the product’s high whiteness, brilliant colour reproduction and consistently high quality. These properties make it the perfect choice for corrugated or solid board packaging where a bright white appearance is required for topliner, inner liner and fluting – and for ensuring an exceptional unpacking experience for the customer. It is the ideal complement to the company’s well-established Fusion Topliner. Moreover, the new virgin fibre liner is also ideally suited for producing paper carrier bags. It stands out with properties such as strength, as well as an appealing look and feel.

Labelling made easy

Sappi will also be presenting its wide-ranging portfolio of label paper solutions, which was recently expanded with the Parade Label Pro non-wet-strength wet-glue label paper. The paper is an interesting option for manufacturers in the beverage, food and consumer goods sectors. It is suitable for a wide range of applications, such as labels for disposable bottles, food and non-food containers, as well as wrappers for a wide variety of products. Its glossy, single-side double-coated quality distinguishes itself with a very smooth surface and a high degree of whiteness – ideally suited for outstanding printing and finishing results.

Visitors to the stand will also be able to see a wide range of kraft papers for flexible packaging. Among the innovations is the translucent Crystalcon paper, which is both recyclable and compostable, and can be used for various applications. Sappi will also be presenting further new packaging papers for the food sector. The Fibrecar MT and Delicon papers were specially developed for food packaging.

Algro Design for premium packaging

At the trade fair, Sappi will be presenting numerous examples of high-quality packaging for premium products which were implemented with the premium Algro Design pulp board, a product that is now very well established among several international brand-name manufacturers. Sappi’s Algro Design portfolio is known, among other things, for its vivid colour reproduction, high contrast and ideal running properties. Its silky feel and resistance to UV light are also outstanding.

Sappi is taking a two-pronged approach: Analogue meets digital

In view of the exceptional circumstances resulting from the COVID-19 pandemic, Sappi is responding to the concerns of potential visitors. Since the situation may change quickly and unanticipated travel restrictions are possible at any time, the company has decided to develop a hybrid event format for the FachPack 2021. Visitors will therefore have the option to participate virtually even without travelling to Nuremberg.

Many are already familiar with the “Blue Couch Series” digital interview format: The renowned Blue Couch will also be on the stand this year. Sappi employees will be offering a glimpse behind the scenes of the Group and into the future of the paper industry, e.g. with new products, innovations and insight on the ever-important topic of sustainability – both on site and for participants at home.

Fans, friends and customers – both current and potential – will have an opportunity to enjoy live reports from the fair on the paper manufacturer’s social media channels.

About Sappi

Sappi is a leading global provider of sustainable woodfibre products and solutions, in the fields of dissolving pulp, printing papers, packaging and speciality papers, casting and release papers, biomaterials and bio-energy. As a company that relies on renewable natural resources, sustainability is at our core. Sappi European mills hold chain of custody certifications under the Forest Stewardship Council (FSC C015022) and/or the Programme for the Endorsement of Forest Certification (PEFC/07-32-76) systems. Our papers are produced in mills accredited with ISO 9001, ISO 14001, ISO 50 001 and OHSAS 18001 certification. We have EMAS registration at 5 of our 10 mills in Europe.

Sappi Europe is a division of Sappi Limited (JSE), headquartered in Johannesburg, South Africa, with 12,500 employees and 19 production facilities on three continents in nine countries, 37 sales offices globally, and customers in over 150 countries around the world.

Sappi to present its sustainable packaging solutions at FachPack 2021 from Sept 28-30 in Nuremberg, Germany

Posted in: Packaging Technology 08/05/2021 - 06:37

VIENNA, Austria, Aug. 5, 2021 (Press Release) -Sappi is promising more innovations than ever before at this year’s FachPack. From 28 to 30 September, the innovation leader will be presenting its sustainable packaging solutions in Nuremberg. These include innovative high-barrier papers with integrated heat-sealing capability, an uncoated, bright white virgin fibre liner for corrugated board applications and paper carrier bags, a non-wet-strength wet-glue label paper, as well as new papers in the area of flexible packaging.

Sappi at the FachPack 2021, Hall 7A, Stand 426
Recyclable high-barrier papers with heat-sealing capability
New possibilities for corrugated board applications
Label paper for high-quality applications

For several months, personal contacts were not possible and trade fairs were cancelled by the dozen. Conor Evers, Head of Marketing at Sappi Europe, looks back on that time: “Of course, we nonetheless worked very closely with our customers during the pandemic – mostly, however, online or over the phone. This is why we are delighted now that face-to-face meetings are once again being introduced successively and that we can present our innovations at our stand.” At the FachPack 2021, trade visitors will finally get to experience many new products live, cultivate business relationships and be provided with plenty of inspiration.

Sealable high-barrier papers

In the Functional Paper Packaging segment, Sappi will be exhibiting the Guard and AvantGuard product families of barrier papers that eliminate the need for additional special coatings or laminations, and can be recycled in the wastepaper stream. With integrated barriers, they ensure that the product quality of food and other products is safeguarded. The new generation of these high-barrier papers will be celebrating its premiere at the FachPack:

Sappi AvantGuard S with integrated heat-sealing capability. Over the last decade, as a leading manufacturer of paper-based solutions with integrated barrier functionalities, Sappi has acquired a great deal of expertise in the field of sustainable packaging solutions. The company’s extensive research and development expertise combined with valuable customer contacts are driving the development of innovative barrier products. The company will be presenting some of these packaging solutions at the FachPack. Furthermore, a vertical packaging solution with a stand-up pouch will be presented live at packaging machine manufacturer Rovema’s stand.

Innovation in corrugated packaging

The new Fusion Nature Plus will occupy a prominent position at Sappi’s stand at the show. Fusion Nature Plus is an uncoated, recyclable virgin fibre liner with excellent printability in flexo, digital and offset printing. This is thanks to the product’s high whiteness, brilliant colour reproduction and consistently high quality. These properties make it the perfect choice for corrugated or solid board packaging where a bright white appearance is required for topliner, inner liner and fluting – and for ensuring an exceptional unpacking experience for the customer. It is the ideal complement to the company’s well-established Fusion Topliner. Moreover, the new virgin fibre liner is also ideally suited for producing paper carrier bags. It stands out with properties such as strength, as well as an appealing look and feel.

Labelling made easy

Sappi will also be presenting its wide-ranging portfolio of label paper solutions, which was recently expanded with the Parade Label Pro non-wet-strength wet-glue label paper. The paper is an interesting option for manufacturers in the beverage, food and consumer goods sectors. It is suitable for a wide range of applications, such as labels for disposable bottles, food and non-food containers, as well as wrappers for a wide variety of products. Its glossy, single-side double-coated quality distinguishes itself with a very smooth surface and a high degree of whiteness – ideally suited for outstanding printing and finishing results.

Visitors to the stand will also be able to see a wide range of kraft papers for flexible packaging. Among the innovations is the translucent Crystalcon paper, which is both recyclable and compostable, and can be used for various applications. Sappi will also be presenting further new packaging papers for the food sector. The Fibrecar MT and Delicon papers were specially developed for food packaging.

Algro Design for premium packaging

At the trade fair, Sappi will be presenting numerous examples of high-quality packaging for premium products which were implemented with the premium Algro Design pulp board, a product that is now very well established among several international brand-name manufacturers. Sappi’s Algro Design portfolio is known, among other things, for its vivid colour reproduction, high contrast and ideal running properties. Its silky feel and resistance to UV light are also outstanding.

Sappi is taking a two-pronged approach: Analogue meets digital

In view of the exceptional circumstances resulting from the COVID-19 pandemic, Sappi is responding to the concerns of potential visitors. Since the situation may change quickly and unanticipated travel restrictions are possible at any time, the company has decided to develop a hybrid event format for the FachPack 2021. Visitors will therefore have the option to participate virtually even without travelling to Nuremberg.

Many are already familiar with the “Blue Couch Series” digital interview format: The renowned Blue Couch will also be on the stand this year. Sappi employees will be offering a glimpse behind the scenes of the Group and into the future of the paper industry, e.g. with new products, innovations and insight on the ever-important topic of sustainability – both on site and for participants at home.

Fans, friends and customers – both current and potential – will have an opportunity to enjoy live reports from the fair on the paper manufacturer’s social media channels.

About Sappi

Sappi is a leading global provider of sustainable woodfibre products and solutions, in the fields of dissolving pulp, printing papers, packaging and speciality papers, casting and release papers, biomaterials and bio-energy. As a company that relies on renewable natural resources, sustainability is at our core. Sappi European mills hold chain of custody certifications under the Forest Stewardship Council (FSC C015022) and/or the Programme for the Endorsement of Forest Certification (PEFC/07-32-76) systems. Our papers are produced in mills accredited with ISO 9001, ISO 14001, ISO 50 001 and OHSAS 18001 certification. We have EMAS registration at 5 of our 10 mills in Europe.

Sappi Europe is a division of Sappi Limited (JSE), headquartered in Johannesburg, South Africa, with 12,500 employees and 19 production facilities on three continents in nine countries, 37 sales offices globally, and customers in over 150 countries around the world.

NORTHEIM, Germany, Aug. 5, 2021 (Press Release) -Thimm produces modular displays made from recyclable corrugated cardboard for the cleaning agent brand Vileda. The new displays for cleaning products consist of a few standardised basic modules. This enables Vileda to count on durable displays that can be flexibly combined to showcase the brand’s wide range of products.

Vileda produces floor mops, dishwashing sponges, microfibre cloths, sweeping kits and many other cleaning devices and has now become a leading global brand in mechanical cleaning. For over 70 years, the Vileda brand has been synonymous with innovative products that set standards in household cleaning. Thimm has developed a sustainable, efficient display concept for the successful Freudenberg Group brand.

The modular design of the displays is based on standard trays made from sustainable corrugated cardboard. These trays can be flexibly combined with a few standard parts to accommodate all the different Vileda products in the displays. The one-piece display cover is attached to the trays and the rear panel using a simple plug-in system. The top sign is an integral part of the cover and therefore does not need to be attached manually. Connectors and bar sets ensure a high load-bearing capacity of up to 20 kg per layer. Modular inserts and brackets are used to modify and fit out the displays depending on the retail requirements.

The corrugated cardboard was produced with digitally-printed paper in E and BE quality. The display cover shows a standardised print image which is used for all equipment variants. The digitally-printed cover can be customised and quickly exchanged for specific sales promotion campaigns.

Market tests were carried out before the introduction of the new display concept which enabled Vileda to determine the comparative sales figures. Thimm has been supplying the 1/4 pallet displays since May. The efficient design ensures the displays can be easily refilled at the POS and that their layout always looks tidy. The displays are currently presenting the wide range of Vileda cleaning products in retail outlets throughout Germany. All components of the display concept are made from corrugated cardboard, which means they can be easily returned to the recycled paper cycle after a long service life.

About Thimm

The Thimm Group is a leading solutions provider for the packaging and distribution of goods. Its solutions portfolio includes corrugated cardboard transportation and sales packaging, high-quality promotional displays, packaging systems combining a range of materials, and print products for further industrial processing. Through its innovative and sustainable solutions Thimm helps its customers to differentiate and individualise themselves in the market. To this end in its sustainability vision for 2030, the family business anticipates economic, environmental and social challenges in advance and solves them. Thimm Group's aspiration is to always offer customers the best solution. This strong customer focus drives the innovation and the pioneering spirit of the company. Therefore, there is consistent investment in expanding the company’s market presence and in future-oriented technologies. Founded in 1949, the family business currently has more than 3,300 employees at 21 sites in Germany, France, Poland, Romania and Czech Republic and generated annual revenues of around EUR 605 million in 2020.

Thimm pack'n'display, as part of the Thimm Group, offers the best customer solution for the packaging and display of merchandise. The business division supports projects throughout Europe, from consultancy to development, design, production and packaging through to distribution. The customer base includes the global branded goods industry, both online and bricks and mortar.

Thimm Group produces modular displays made from recyclable corrugated cardboard for cleaning agent brand Vileda

Posted in: Packaging Technology 08/05/2021 - 04:42

NORTHEIM, Germany, Aug. 5, 2021 (Press Release) -Thimm produces modular displays made from recyclable corrugated cardboard for the cleaning agent brand Vileda. The new displays for cleaning products consist of a few standardised basic modules. This enables Vileda to count on durable displays that can be flexibly combined to showcase the brand’s wide range of products.

Vileda produces floor mops, dishwashing sponges, microfibre cloths, sweeping kits and many other cleaning devices and has now become a leading global brand in mechanical cleaning. For over 70 years, the Vileda brand has been synonymous with innovative products that set standards in household cleaning. Thimm has developed a sustainable, efficient display concept for the successful Freudenberg Group brand.

The modular design of the displays is based on standard trays made from sustainable corrugated cardboard. These trays can be flexibly combined with a few standard parts to accommodate all the different Vileda products in the displays. The one-piece display cover is attached to the trays and the rear panel using a simple plug-in system. The top sign is an integral part of the cover and therefore does not need to be attached manually. Connectors and bar sets ensure a high load-bearing capacity of up to 20 kg per layer. Modular inserts and brackets are used to modify and fit out the displays depending on the retail requirements.

The corrugated cardboard was produced with digitally-printed paper in E and BE quality. The display cover shows a standardised print image which is used for all equipment variants. The digitally-printed cover can be customised and quickly exchanged for specific sales promotion campaigns.

Market tests were carried out before the introduction of the new display concept which enabled Vileda to determine the comparative sales figures. Thimm has been supplying the 1/4 pallet displays since May. The efficient design ensures the displays can be easily refilled at the POS and that their layout always looks tidy. The displays are currently presenting the wide range of Vileda cleaning products in retail outlets throughout Germany. All components of the display concept are made from corrugated cardboard, which means they can be easily returned to the recycled paper cycle after a long service life.

About Thimm

The Thimm Group is a leading solutions provider for the packaging and distribution of goods. Its solutions portfolio includes corrugated cardboard transportation and sales packaging, high-quality promotional displays, packaging systems combining a range of materials, and print products for further industrial processing. Through its innovative and sustainable solutions Thimm helps its customers to differentiate and individualise themselves in the market. To this end in its sustainability vision for 2030, the family business anticipates economic, environmental and social challenges in advance and solves them. Thimm Group's aspiration is to always offer customers the best solution. This strong customer focus drives the innovation and the pioneering spirit of the company. Therefore, there is consistent investment in expanding the company’s market presence and in future-oriented technologies. Founded in 1949, the family business currently has more than 3,300 employees at 21 sites in Germany, France, Poland, Romania and Czech Republic and generated annual revenues of around EUR 605 million in 2020.

Thimm pack'n'display, as part of the Thimm Group, offers the best customer solution for the packaging and display of merchandise. The business division supports projects throughout Europe, from consultancy to development, design, production and packaging through to distribution. The customer base includes the global branded goods industry, both online and bricks and mortar.

FAREHAM, UK, July 27, 2021 (Press Release) -Edale are engineers of world-class tailor-made flexographic printing and converting solutions for the label and packaging industry.

Edale is delighted to announce that Thai Anbao Paper Product Ltd, a leading manufacturer of the instant noodles brand “MAMA” based in Thailand, recently invested in an FL5 flexographic single-pass carton press. The press was configured at 650mm wide with 8 print stations with IR and UV curing.

Their FL5 carton press allows continuous production of the cup blanks in a single pass from a reel of carton board with the blanks delivered in stacks at the end of the press. The modular design and high level of automation allows the operator to consistently produce high print quality without the usual need for constant adjustment.

With motorised print impression and lateral and linear-register control, as standard which is known as (AiiR) Autonomous inking impression and registration, complimented by an AVT 100% inspection system, ensures their investment is fully futureproofed.

To enhance production output a Martin Automatic non-stop unwind Butt Splicer and a Matho waste extraction system are incorporated into the overall system.

Tony Law, General Manager Edale Asia Pacific Co. Ltd comments: The reason for Thai Anbao to invest in a flexographic press was to produce multicolour paper cups to reduce their production time and ensure consistency.

Before they invested in their first flexographic press, due to the large volume of paper cups, they were printed by several offset press companies; however, these paper cups were not consistent in terms of colour or quality.

After visiting Edale and Reel Vision Print Ltd., 7 years ago, the customer decided to invest in an Edale Gamma 430. As expected, the machine is still in production, running 18 hours a day, producing 30 million cups a month.

As Thai Anbao are now expanding their market into other countries in South East Asian region and other countries worldwide, they decided to invest in the FL5, 650mm to increase their production further.”

Due to the Covid situation, Edale engineers were not able to install the FL5 650mm machine; however, Edale Asia Pacific Co., Ltd appointed a local agent, PV Engineering Co., Ltd, who were able to install their press, which has now been in production since September 2020.

In no time at all, Thai Anbao could get their press up and running and printing their leading MAMA cup products.

UK-based Edale installs FL5 flexographic single-pass carton press at Thai Anbao Paper Product's facility in Bangkok, Thailand

Posted in: Packaging Technology 08/05/2021 - 03:41