Bobst launches new NOVACUT 106 ER in-line blank separating die-cutter at ExpoPrint 2014 in São Paulo, Brazil

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Bobst launches new NOVACUT 106 ER in-line blank separating die-cutter at ExpoPrint 2014 in São Paulo, Brazil

September 04, 2014 - 22:20

LAUSANNE, Switzerland, Sept. 4, 2014 (Press Release) -The BOBST NOVACUT 106 ER in-line blank separating die-cutter made its world debut at ExpoPrint 2014 in Sao Paulo, Brazil in July and created strong interest from visitors attracted to automating their carton manufacturing processes. This interest in the newest member of the NOVACUT range was crowned by the sale of the exhibition machine to Argentinean carton maker Guedikian Impresores SA on the first day of the show. A significant number of further NOVACUT 106 ER's were ordered during the show and will go to, amongst other places, Asia. A large number of promising projects were initiated at the exhibition, with sales being imminent. Visitors to the BOBST booth were also impressed by an EXPERTFOLD folder-gluer line running at 115'000 boxes per hour with simultaneous in-line Braille embossing.

As pressure grows on packaging manufacturers to be more efficient, the feedback from visitors to the BOBST booth at ExpoPrint 2014 was that carton makers are increasingly interested in options for the automated in-line separation of cartons. Making its debut at the exhibition, the new NOVACUT 106 ER represents a way for carton makers to access in-line blank separation without the production or investment headaches that users often expect from this process.

Emilio Corti, Head of Sheet-fed Sales for BOBST said, "We were particularly delighted by the visitor response to the debut of the NOVACUT 106 ER at ExpoPrint, which resulted in several machines being sold during the show and in many projects being launched that will result in machine purchases by customers in Asia, Europe and the Americas. It's clearly the right machine for today's market, not least because of the substantial savings it can bring to carton makers. By delivering perfectly stacked bundles of blanks, without the need for hand stripping, it meets in full the production needs of our customers for fully automated and integrated processes. On top of this it also enhances the performance of downstream processes, since automatically blanked cartons run more productively on equipment like folder gluers."

At ExpoPrint 2014, the NOVACUT 106 ER was shown blank separating both double-cut and single-cut cartons at its full speed of 7'000 sheets per hour, but the press also allows users to run conventional 'non-blanked' work using their existing tooling. This flexibility comes courtesy of the machine's delivery section, which can be converted from single/double cut blank separating to full sheet delivery, and back, in a matter of seconds. NOVACUT can process a wide range of substrates from light paper and cartonboard, through to synthetics and corrugated.

The BOBST Angle Lock® blanking tool system means that users can blank jobs which previously would not have been cost effective - and regardless of where they operate in the world - because Angle Lock® blanking tools can either be supplied directly by BOBST or made in-plant using standard components. Referring to this, Emilio Corti said, "By providing customers with first class tooling technology that enhances the performance of the new NOVACUT, we are supporting certain markets where access to good quality tooling is difficult, if not impossible."

Philippe Milliet, Head of the Business Unit Sheet-fed at BOBST, said, "Our strategy is to help carton makers worldwide supply cost-effective packaging, so in each market segment we offer innovative equipment that meets their production, quality and budget requirements. This NOVACUT completes our range of die-cutters for the world market. Alongside its state-of-the-art technology, it also offers access to our tooling solutions, which means that it will be the best solution across a wide range of markets."

To help users get over any apprehension about the in-line separation process, BOBST delivers unmatched customer support from its worldwide network of service support centers. Each center offers: pre- and post-sales advice from process specialists; training; technical support; remote diagnostics; access to field service technicians; and spare parts/consumables supply.

The NOVACUT 106 ER also features:

  • full size IIIb sheet size - 1060mm x 760mm
  • quick change upper frames in the blanking and stripping sections
  • automatic locking/unlocking of tools
  • automatic pressure setting, and
  • non-stop production

Mr. Guillermo Guedikian, CEO of Guedikian Impresores SA, said, "As soon as we saw the NOVACUT 106 ER we could see the potential to do away with the breaking out of blanks by hand and to improve quality at the same time. Our customers are increasingly using automated packing machines and they need the consistent cartons that the Novacut delivers."

Also on show at ExpoPrint 2014 was a BOBST EXPERTFOLD line featuring the latest generation ACCUBRAILLE GT Braille embossing unit and a CARTONPACK GT automatic packer. Processing cartons that had been blank separated on the NOVACUT 106 ER, the line was shown folding, gluing and Braille embossing the boxes at speeds of up to 115'000 per hour. This configuration of line is particularly suited to pharmaceutical packaging manufacture and ACCUBRAILLE GT not only ensures the consistency of Braille embossed dots throughout the run, but also means lower tooling costs - because one ACCUBRAILLE tool replaces several die-cutter embossing dies. A further benefit is that, with no need to carry out the time-consuming make-ready of such embossing dies, changeover times on the upstream die-cutter are reduced, improving plant efficiency overall.