Finland’s VTT develops new software tool for continuous monitoring of production plant's environmental loading

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Finland’s VTT develops new software tool for continuous monitoring of production plant's environmental loading

January 24, 2019 - 02:31
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ESPOO, Finland, Jan. 23, 2019 (Press Release) -In the future, it will be possible to control a paper machine, for example, on the basis of its carbon footprint. VTT Technical Research Centre of Finland is developing a software tool for on-line life cycle assessment that offers information to the operators of production equipment or an entire plant concerning the impacts of operational procedures on product-based environmental loading.

Climate change and increasing shortages of natural resources are encouraging business enterprises to clarify how their products and services are burdening the environment throughout their entire life cycle. Methods include the calculation of carbon footprints, acidification or eutrophication of waterways, use of fossil raw materials and rare minerals, and nitrogen and sulphur emissions. However, the means to understand the environmental impacts of emissions caused during production on a real time basis are still inadequate.

There are several advantages to monitoring production-based environmental impacts in real time. Not only can processes be optimised more precisely, but all employees participating in the control process can also see the effects on the environment resulting from their decisions. For example, the operator of a paper machine can see, in real time, how the running of the machine impacts its carbon footprint.

VTT is developing an on-line LCA software tool that provides data to the operators of production equipment, a process section or an entire plant concerning the impacts of procedures on production- and product-based environmental loading. The system reacts to changes made during production and provides its users with information on environmental loading related to these changes.

The system also takes the procurement of raw materials into consideration in the life cycle assessment.

VTT’s research scientists have tested the modelling tool by connecting it to a distillation column control system at Tampere University of Technology. The test indicated that the method is technically feasible. Introducing the modelling tool to the data transfer chain of the entire plant as well as to its historical materials data still requires cooperation with the process facilities and automation suppliers.

VTT is a visionary research, development and innovation partner. We drive sustainable growth and tackle the biggest global challenges of our time and turn them into growth opportunities. We go beyond the obvious to help the society and companies to grow through technological innovations. We have over 75 years of experience of top-level research and science-based results. VTT´s turnover and other operating income is 258 M€. VTT is at the sweet spot where innovation and business come together. VTT – beyond the obvious.