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Valmet

ESPOO, Finland, Jan. 12, 2022 (Press Release) -Valmet introduces the Valmet Fiber Furnish Control application package for board and papermakers to stabilize refiner operation for maximized production efficiency with ensured furnish quality. Based on real time measurements of multiple fiber properties and freeness, the control features advanced feedback and feedforward solutions together with model predictive control.

The Valmet Fiber Furnish Control application can be fully integrated into an existing Valmet DNA Automation System or Valmet IQ Quality Control System. The solution is also available as a stand-alone version including all necessary basic licenses and hardware if required.

Demonstrated results

In the development phase, the control performance of the Valmet Fiber Furnish Control was followed closely for 18 months at a mill in Finland, where the solution ensured that stock production and quality targets were met from two fiber lines, while providing energy savings. In the fiber refining lines, freeness variability was reduced by 30% to almost 70% compared to the time before the control was introduced.

“In the one and a half years since the project started, the reduction in web breaks due to the more homogenous fiber furnish resulted of several extra days of production. The best thing was the positive feedback from the operators on how they were able to focus more on controlling the machine when making grade changes,” says Ismo Joensuu, Manager, Board & Paper Analyzers, Automation business line, Valmet.

Key fiber properties taken into account

Typically, refiner controls have been based on specific energy or freeness targets where key fiber properties such as fiber length, fines, shives and fibrillation are followed. Valmet Fiber Furnish Control can be connected to a Valmet Fiber Furnish Analyzer, which continuously measures these properties in adjusting the specific energy setpoint for target freeness. Another key element of the control are Valmet’s consistency measurements which provide reliable and accurate measurements essential for the stabilizing control functions.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.  

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Valmet launches Fiber Furnish Control application package for board and papermakers to secure better refiner operation

Posted in: Mills 01/12/2022 - 04:24

ESPOO, Finland, Jan. 12, 2022 (Press Release) -Valmet introduces the Valmet Fiber Furnish Control application package for board and papermakers to stabilize refiner operation for maximized production efficiency with ensured furnish quality. Based on real time measurements of multiple fiber properties and freeness, the control features advanced feedback and feedforward solutions together with model predictive control.

The Valmet Fiber Furnish Control application can be fully integrated into an existing Valmet DNA Automation System or Valmet IQ Quality Control System. The solution is also available as a stand-alone version including all necessary basic licenses and hardware if required.

Demonstrated results

In the development phase, the control performance of the Valmet Fiber Furnish Control was followed closely for 18 months at a mill in Finland, where the solution ensured that stock production and quality targets were met from two fiber lines, while providing energy savings. In the fiber refining lines, freeness variability was reduced by 30% to almost 70% compared to the time before the control was introduced.

“In the one and a half years since the project started, the reduction in web breaks due to the more homogenous fiber furnish resulted of several extra days of production. The best thing was the positive feedback from the operators on how they were able to focus more on controlling the machine when making grade changes,” says Ismo Joensuu, Manager, Board & Paper Analyzers, Automation business line, Valmet.

Key fiber properties taken into account

Typically, refiner controls have been based on specific energy or freeness targets where key fiber properties such as fiber length, fines, shives and fibrillation are followed. Valmet Fiber Furnish Control can be connected to a Valmet Fiber Furnish Analyzer, which continuously measures these properties in adjusting the specific energy setpoint for target freeness. Another key element of the control are Valmet’s consistency measurements which provide reliable and accurate measurements essential for the stabilizing control functions.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.  

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Read more

ESPOO, Finland, Jan. 12, 2022 (Press Release) -Valmet introduces the Valmet Fiber Furnish Control application package for board and papermakers to stabilize refiner operation for maximized production efficiency with ensured furnish quality. Based on real time measurements of multiple fiber properties and freeness, the control features advanced feedback and feedforward solutions together with model predictive control.

The Valmet Fiber Furnish Control application can be fully integrated into an existing Valmet DNA Automation System or Valmet IQ Quality Control System. The solution is also available as a stand-alone version including all necessary basic licenses and hardware if required.

Demonstrated results

In the development phase, the control performance of the Valmet Fiber Furnish Control was followed closely for 18 months at a mill in Finland, where the solution ensured that stock production and quality targets were met from two fiber lines, while providing energy savings. In the fiber refining lines, freeness variability was reduced by 30% to almost 70% compared to the time before the control was introduced.

“In the one and a half years since the project started, the reduction in web breaks due to the more homogenous fiber furnish resulted of several extra days of production. The best thing was the positive feedback from the operators on how they were able to focus more on controlling the machine when making grade changes,” says Ismo Joensuu, Manager, Board & Paper Analyzers, Automation business line, Valmet.

Key fiber properties taken into account

Typically, refiner controls have been based on specific energy or freeness targets where key fiber properties such as fiber length, fines, shives and fibrillation are followed. Valmet Fiber Furnish Control can be connected to a Valmet Fiber Furnish Analyzer, which continuously measures these properties in adjusting the specific energy setpoint for target freeness. Another key element of the control are Valmet’s consistency measurements which provide reliable and accurate measurements essential for the stabilizing control functions.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.  

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Valmet launches Fiber Furnish Control application package for board and papermakers to secure better refiner operation

Posted in: Mills 01/12/2022 - 04:24

ESPOO, Finland, Jan. 12, 2022 (Press Release) -Valmet introduces the Valmet Fiber Furnish Control application package for board and papermakers to stabilize refiner operation for maximized production efficiency with ensured furnish quality. Based on real time measurements of multiple fiber properties and freeness, the control features advanced feedback and feedforward solutions together with model predictive control.

The Valmet Fiber Furnish Control application can be fully integrated into an existing Valmet DNA Automation System or Valmet IQ Quality Control System. The solution is also available as a stand-alone version including all necessary basic licenses and hardware if required.

Demonstrated results

In the development phase, the control performance of the Valmet Fiber Furnish Control was followed closely for 18 months at a mill in Finland, where the solution ensured that stock production and quality targets were met from two fiber lines, while providing energy savings. In the fiber refining lines, freeness variability was reduced by 30% to almost 70% compared to the time before the control was introduced.

“In the one and a half years since the project started, the reduction in web breaks due to the more homogenous fiber furnish resulted of several extra days of production. The best thing was the positive feedback from the operators on how they were able to focus more on controlling the machine when making grade changes,” says Ismo Joensuu, Manager, Board & Paper Analyzers, Automation business line, Valmet.

Key fiber properties taken into account

Typically, refiner controls have been based on specific energy or freeness targets where key fiber properties such as fiber length, fines, shives and fibrillation are followed. Valmet Fiber Furnish Control can be connected to a Valmet Fiber Furnish Analyzer, which continuously measures these properties in adjusting the specific energy setpoint for target freeness. Another key element of the control are Valmet’s consistency measurements which provide reliable and accurate measurements essential for the stabilizing control functions.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.  

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

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ESPOO, Finland, Jan. 11, 2022 (Press Release) -Valmet will supply a new IntelliJet V hydraulic headbox to Andhra Paper Ltd. for its Kadiyam facility in India. The start-up of the equipment is scheduled for the third quarter of 2022.

The order is included in Valmet’s orders received of the fourth quarter 2021. The value of the order will not be disclosed.

“Andhra Paper selected IntelliJet V headbox thanks to its compact design, adaptability to existing mill environments and processes, as well as its fast installation and start-up. These features will help ensure the targeted improvements in production and the right quality can be reached as quickly as possible after the start-up,” says Mr. Anish T Mathew, Director commercial & CFO, Andhra Paper.

“The key to the headbox design is a high energy tube bank that provides uniform high headloss, which produces consistent flow from pondside to pondside. The tube bank utilizes expansion tubes with a converging outlet that accelerates the flow and results in uniform flow with equal volume from edge to edge”, says Varun Jain, Director, India Region, Valmet.

Details about Valmet's delivery

Valmet’s delivery includes the design, supply, construct and commission of the new IntelliJet V hydraulic headbox for Andhra Paper’s PM3 in Kadiyam mill. The IntelliJet V hydraulic headbox operation has two distinct features: high turbulence and controllability. The tube bank provides high turbulence that attributes to fiber dispersion and flow distribution while the controllability of the final flow activity is in the nozzle. This is achieved by turbulence optimizing, flow profile control and delivery angle control, which lead to quality fiber dispersion, uniform cross machine flow and fiber orientation.

After the assembly of the IntelliJet V headbox, PM3 will produce mainly writing and printing paper (kraft paper if needed) with the basis weight range of 40–120 g/m2 and with a maximum speed of 850 m/min.

Information about the customer Andhra Paper Limited

Andhra Paper Limited produces writing, printing and copier papers for foreign and domestic markets. Their production facilities at Rajahmundry and Kadiyam have a total production capacity of 240,000 TPA. The company employs 3,513 employees.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Valmet to supply new IntelliJet V hydraulic headbox to Andhra Paper's Kadiyam facility in India

Posted in: Mills 01/11/2022 - 04:59

ESPOO, Finland, Jan. 11, 2022 (Press Release) -Valmet will supply a new IntelliJet V hydraulic headbox to Andhra Paper Ltd. for its Kadiyam facility in India. The start-up of the equipment is scheduled for the third quarter of 2022.

The order is included in Valmet’s orders received of the fourth quarter 2021. The value of the order will not be disclosed.

“Andhra Paper selected IntelliJet V headbox thanks to its compact design, adaptability to existing mill environments and processes, as well as its fast installation and start-up. These features will help ensure the targeted improvements in production and the right quality can be reached as quickly as possible after the start-up,” says Mr. Anish T Mathew, Director commercial & CFO, Andhra Paper.

“The key to the headbox design is a high energy tube bank that provides uniform high headloss, which produces consistent flow from pondside to pondside. The tube bank utilizes expansion tubes with a converging outlet that accelerates the flow and results in uniform flow with equal volume from edge to edge”, says Varun Jain, Director, India Region, Valmet.

Details about Valmet's delivery

Valmet’s delivery includes the design, supply, construct and commission of the new IntelliJet V hydraulic headbox for Andhra Paper’s PM3 in Kadiyam mill. The IntelliJet V hydraulic headbox operation has two distinct features: high turbulence and controllability. The tube bank provides high turbulence that attributes to fiber dispersion and flow distribution while the controllability of the final flow activity is in the nozzle. This is achieved by turbulence optimizing, flow profile control and delivery angle control, which lead to quality fiber dispersion, uniform cross machine flow and fiber orientation.

After the assembly of the IntelliJet V headbox, PM3 will produce mainly writing and printing paper (kraft paper if needed) with the basis weight range of 40–120 g/m2 and with a maximum speed of 850 m/min.

Information about the customer Andhra Paper Limited

Andhra Paper Limited produces writing, printing and copier papers for foreign and domestic markets. Their production facilities at Rajahmundry and Kadiyam have a total production capacity of 240,000 TPA. The company employs 3,513 employees.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more

ESPOO, Finland, Dec. 23, 2021 (Press Release) -Valmet will supply IQ Quality Control System to Oy Essity Finland Ab. The new system will replace the old third-party system and will be installed on production line 9 at the company’s tissue mill in Nokia, Finland. The target is to optimize production and improve the quality of end-product.

The order is included in Valmet’s orders received of the fourth quarter 2021. The delivery will take place in the first half of 2022.

“We have had a successful co-operation with Valmet for several years, and we have been satisfied with the outcome and their professional service. Now with the new quality control system, we expect to achieve improvement for the product quality,” says Sakari Pentti, Production Manager, Oy Essity Finland Ab.

“We listened to our customer and created a tailored solution according to their need. We are pleased to supply the quality control system to improve their quality. Our online measurements and controls will increase the stability of production. With our combination of process know-how and strong service, we are confident that we will fulfill their expectations,” says Juha Mykkänen, Sales Manager, Automation business line, Valmet.

Technical details about the delivery

The Valmet IQ Quality Control System will be delivered with scanner, related measurements and quality controls. With more accurate data available and state-of-the-art multivariable control technology, the machine can be controlled much better than before resulting in improved machine performance and end-product quality.

Information about the customer Oy Essity Finland Ab

Oy Essity Finland Ab is a subsidiary of Essity Group, a leading global hygiene and health company. Oy Essity Finland Ab is located in Nokia, Finland, and the history of the mill starts from 1865. Its business is tissue paper.

VALMET

Corporate Communications

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.  

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Valmet to supply IQ Quality Control System to replace old third-party system for Essity's production line 9 at its tissue mill in Nokia, Finland

Posted in: Tissue 12/23/2021 - 05:01

ESPOO, Finland, Dec. 23, 2021 (Press Release) -Valmet will supply IQ Quality Control System to Oy Essity Finland Ab. The new system will replace the old third-party system and will be installed on production line 9 at the company’s tissue mill in Nokia, Finland. The target is to optimize production and improve the quality of end-product.

The order is included in Valmet’s orders received of the fourth quarter 2021. The delivery will take place in the first half of 2022.

“We have had a successful co-operation with Valmet for several years, and we have been satisfied with the outcome and their professional service. Now with the new quality control system, we expect to achieve improvement for the product quality,” says Sakari Pentti, Production Manager, Oy Essity Finland Ab.

“We listened to our customer and created a tailored solution according to their need. We are pleased to supply the quality control system to improve their quality. Our online measurements and controls will increase the stability of production. With our combination of process know-how and strong service, we are confident that we will fulfill their expectations,” says Juha Mykkänen, Sales Manager, Automation business line, Valmet.

Technical details about the delivery

The Valmet IQ Quality Control System will be delivered with scanner, related measurements and quality controls. With more accurate data available and state-of-the-art multivariable control technology, the machine can be controlled much better than before resulting in improved machine performance and end-product quality.

Information about the customer Oy Essity Finland Ab

Oy Essity Finland Ab is a subsidiary of Essity Group, a leading global hygiene and health company. Oy Essity Finland Ab is located in Nokia, Finland, and the history of the mill starts from 1865. Its business is tissue paper.

VALMET

Corporate Communications

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.  

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.  

Read more

ESPOO, Finland, Dec. 22, 2021 (Press Release) -Valmet will deliver an oxygen delignification system, including additional Valmet TwinRoll presses to Arkhangelsk’s Pulp and Paper Mill in Novodvinsk, Russia. The order includes both technology and automation deliveries. The start-up of the new systems is scheduled for the second half of 2022.

The order was included in Valmet's orders received of the third quarter 2021. The value of the order will not be disclosed. However, a delivery with this scope of supply is usually valued between EUR 10-15 million.

“Our collaboration with Valmet to rebuild our existing market pulp and board production facilities has been successful. Our previous experience with Valmet's rebuilding of Arkhangelsk washing and screening equipment project began in 2014, and we chose them because they are a reliable supplier of process solutions,” says Pavel Smirnov, Development director at Arkhangelsk Pulp and Paper Mill.

“Once again, we are pleased to be entrusted with delivering new equipment to Arkhangelsk’s fiber line. In 2015, Valmet delivered three TwinRoll presses to the same line, and the customer was very satisfied. We have had a good collaboration over the years and the new investment is a proof that our technology is the right one to produce high-quality, long and short fiber pulps. The latest generation of TwinRoll wash presses will ensure low effluent flows and high environmental performance throughout the fiberline,” says Mikael Gustafsson, Senior Sales Manager, Fiber Processing Business Unit, Valmet.

Details about Valmet’s delivery

The delivery includes technology for the oxygen delignification system and TwinRoll presses. In addition to the main machinery, the order also includes auxiliary equipment such as system instrumentation, motors, a DCS process control system and a system for white liquor oxidation.

About the customer Arkhangelsk Pulp and Paper

Arkhangelsk Pulp and Paper Mill is one of the leading wood chemical mills in Europe. Its main shareholder is Pulp Mill Holding GmbH. The company is a major Russian containerboard manufacturer and pulp producer and specializes in the production of bleached sulfate pulp, board, kraft liner and different paper grades.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Valmet to supply oxygen delignification system to Arkhangelsk Pulp and Paper Mill in Novodvinsk, Russia

Posted in: Mills 12/22/2021 - 04:22

ESPOO, Finland, Dec. 22, 2021 (Press Release) -Valmet will deliver an oxygen delignification system, including additional Valmet TwinRoll presses to Arkhangelsk’s Pulp and Paper Mill in Novodvinsk, Russia. The order includes both technology and automation deliveries. The start-up of the new systems is scheduled for the second half of 2022.

The order was included in Valmet's orders received of the third quarter 2021. The value of the order will not be disclosed. However, a delivery with this scope of supply is usually valued between EUR 10-15 million.

“Our collaboration with Valmet to rebuild our existing market pulp and board production facilities has been successful. Our previous experience with Valmet's rebuilding of Arkhangelsk washing and screening equipment project began in 2014, and we chose them because they are a reliable supplier of process solutions,” says Pavel Smirnov, Development director at Arkhangelsk Pulp and Paper Mill.

“Once again, we are pleased to be entrusted with delivering new equipment to Arkhangelsk’s fiber line. In 2015, Valmet delivered three TwinRoll presses to the same line, and the customer was very satisfied. We have had a good collaboration over the years and the new investment is a proof that our technology is the right one to produce high-quality, long and short fiber pulps. The latest generation of TwinRoll wash presses will ensure low effluent flows and high environmental performance throughout the fiberline,” says Mikael Gustafsson, Senior Sales Manager, Fiber Processing Business Unit, Valmet.

Details about Valmet’s delivery

The delivery includes technology for the oxygen delignification system and TwinRoll presses. In addition to the main machinery, the order also includes auxiliary equipment such as system instrumentation, motors, a DCS process control system and a system for white liquor oxidation.

About the customer Arkhangelsk Pulp and Paper

Arkhangelsk Pulp and Paper Mill is one of the leading wood chemical mills in Europe. Its main shareholder is Pulp Mill Holding GmbH. The company is a major Russian containerboard manufacturer and pulp producer and specializes in the production of bleached sulfate pulp, board, kraft liner and different paper grades.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more

ESPOO, Finland, Dec. 21, 2021 (Press Release) -Valmet will supply an extensive paper machine grade conversion rebuild with an automation package to Model Paper Eilenburg in Germany. In the project, the paper machine, which currently produces newsprint grades, will be rebuilt to produce lightweight, recycled containerboard grades. The start-up is scheduled for the beginning of 2024.

The order is included in Valmet's orders received of the fourth quarter 2021. The value of the order will not be disclosed. The total value of an order of this type and delivery scope is typically around EUR 90–100 million.

“The converted machine will focus on the production of lighter grammages and will therefore meet the customers’ demands in the future. The containerboard production volume of Model Group will be more than doubled after the successful conversion. We trust Valmet’s technology to fulfil our goals,” says Jürgen Lemke, COO, Paper Unit of Model Group.

“This is again a very interesting project for Valmet in Europe. The technology and references we presented to Model Group were well-suited. The production line has many technical highlights: a new linear double shoe press to improve machine runnability and end-product quality, and the extremely high-capacity winder and Valmet DNA Automation system for the whole machine line will ensure that the delivery meets Model’s goals,” says Tobias Hain, Senior Sales Manager at Valmet.

Technical information about the delivery

Valmet’s grade conversion delivery will include a rebuild of the DIP (deinked pulp) line and OCC (Old Corrugated Container) line, updates to stock preparation, and a rebuild of the board machine.

The OCC line will be featured with upgrades to HC cleaning, coarse screening, and LC cleaning to increase the capacity and the handling of brown fiber. Fiber fractionation and long fiber fine screening maximize the efficient stickies removal. Underneath the machine, a new broke collection minimizes the consistency variations, and machine screening ensures the final fiber quality.

The delivery for the board machine rebuild will include a shoe and blade technology upgrade in the forming section and a new OptiPress Linear press section. The drying section will be updated into OptiRun Single. The delivery will also include an OptiAir Hood high-humidity hood, OptiAir Recovery heat recovery system, and other runnability, dryer and air system equipment to improve the drying efficiency and runnability and to enhance draw control. After the drying section, a new OptiSizer Film sizer with a supply system, an OptiReel Linear reel, and a very high-capacity OptiWin Pro winder will be included. The delivery will also include a paper machine clothing package as well as maintenance master data to ensure an efficient and disturbance-free production.

The delivery will be complemented with the latest generation Valmet DNA Automation System, including built-in process control, machine control, sectional drive control, quality control, and condition monitoring. Additionally, Valmet IQ Quality Control System (QCS), Valmet Paper Lab, IQ Web Inspection System, IQ Dilution Profiler, IQ Steam Profiler, and IQ Moisturizer will be included in the delivery. Valmet Wet End Analyzer and Valmet Retention Measurement will provide valuable information on the process.

The board machine with a 10,050-mm-wide fabric will produce fluting and testliner grades with a basis weight range of 70 –120 g/m2. The design speed of the new parts will be 2,000 m/min with a daily capacity of approximately 2,000 tonnes.

About the customer Model Group

Model Group develops, produces, and supplies intelligent, innovative, and high-quality display and packaging solutions made of solid and corrugated cardboard. Model Group employs around 4,600 people in 15 European locations. Model Holding AG is the holding and management company of the group and one hundred percent owned by the Model family. The company's headquarters are in Weinfelden, Switzerland.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward – every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

Valmet to supply extensive recycled fiber line and paper machine grade conversion rebuild to Model Paper Eilenburg in Germany

Posted in: Mills 12/21/2021 - 04:34

ESPOO, Finland, Dec. 21, 2021 (Press Release) -Valmet will supply an extensive paper machine grade conversion rebuild with an automation package to Model Paper Eilenburg in Germany. In the project, the paper machine, which currently produces newsprint grades, will be rebuilt to produce lightweight, recycled containerboard grades. The start-up is scheduled for the beginning of 2024.

The order is included in Valmet's orders received of the fourth quarter 2021. The value of the order will not be disclosed. The total value of an order of this type and delivery scope is typically around EUR 90–100 million.

“The converted machine will focus on the production of lighter grammages and will therefore meet the customers’ demands in the future. The containerboard production volume of Model Group will be more than doubled after the successful conversion. We trust Valmet’s technology to fulfil our goals,” says Jürgen Lemke, COO, Paper Unit of Model Group.

“This is again a very interesting project for Valmet in Europe. The technology and references we presented to Model Group were well-suited. The production line has many technical highlights: a new linear double shoe press to improve machine runnability and end-product quality, and the extremely high-capacity winder and Valmet DNA Automation system for the whole machine line will ensure that the delivery meets Model’s goals,” says Tobias Hain, Senior Sales Manager at Valmet.

Technical information about the delivery

Valmet’s grade conversion delivery will include a rebuild of the DIP (deinked pulp) line and OCC (Old Corrugated Container) line, updates to stock preparation, and a rebuild of the board machine.

The OCC line will be featured with upgrades to HC cleaning, coarse screening, and LC cleaning to increase the capacity and the handling of brown fiber. Fiber fractionation and long fiber fine screening maximize the efficient stickies removal. Underneath the machine, a new broke collection minimizes the consistency variations, and machine screening ensures the final fiber quality.

The delivery for the board machine rebuild will include a shoe and blade technology upgrade in the forming section and a new OptiPress Linear press section. The drying section will be updated into OptiRun Single. The delivery will also include an OptiAir Hood high-humidity hood, OptiAir Recovery heat recovery system, and other runnability, dryer and air system equipment to improve the drying efficiency and runnability and to enhance draw control. After the drying section, a new OptiSizer Film sizer with a supply system, an OptiReel Linear reel, and a very high-capacity OptiWin Pro winder will be included. The delivery will also include a paper machine clothing package as well as maintenance master data to ensure an efficient and disturbance-free production.

The delivery will be complemented with the latest generation Valmet DNA Automation System, including built-in process control, machine control, sectional drive control, quality control, and condition monitoring. Additionally, Valmet IQ Quality Control System (QCS), Valmet Paper Lab, IQ Web Inspection System, IQ Dilution Profiler, IQ Steam Profiler, and IQ Moisturizer will be included in the delivery. Valmet Wet End Analyzer and Valmet Retention Measurement will provide valuable information on the process.

The board machine with a 10,050-mm-wide fabric will produce fluting and testliner grades with a basis weight range of 70 –120 g/m2. The design speed of the new parts will be 2,000 m/min with a daily capacity of approximately 2,000 tonnes.

About the customer Model Group

Model Group develops, produces, and supplies intelligent, innovative, and high-quality display and packaging solutions made of solid and corrugated cardboard. Model Group employs around 4,600 people in 15 European locations. Model Holding AG is the holding and management company of the group and one hundred percent owned by the Model family. The company's headquarters are in Weinfelden, Switzerland.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward – every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

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ESPOO, Finland, Dec. 21, 2021 (Press Release) -Valmet will supply an extensive paper machine grade conversion rebuild with an automation package to Model Paper Eilenburg in Germany. In the project, the paper machine, which currently produces newsprint grades, will be rebuilt to produce lightweight, recycled containerboard grades. The start-up is scheduled for the beginning of 2024.

The order is included in Valmet's orders received of the fourth quarter 2021. The value of the order will not be disclosed. The total value of an order of this type and delivery scope is typically around EUR 90–100 million.

“The converted machine will focus on the production of lighter grammages and will therefore meet the customers’ demands in the future. The containerboard production volume of Model Group will be more than doubled after the successful conversion. We trust Valmet’s technology to fulfil our goals,” says Jürgen Lemke, COO, Paper Unit of Model Group.

“This is again a very interesting project for Valmet in Europe. The technology and references we presented to Model Group were well-suited. The production line has many technical highlights: a new linear double shoe press to improve machine runnability and end-product quality, and the extremely high-capacity winder and Valmet DNA Automation system for the whole machine line will ensure that the delivery meets Model’s goals,” says Tobias Hain, Senior Sales Manager at Valmet.

Technical information about the delivery

Valmet’s grade conversion delivery will include a rebuild of the DIP (deinked pulp) line and OCC (Old Corrugated Container) line, updates to stock preparation, and a rebuild of the board machine.

The OCC line will be featured with upgrades to HC cleaning, coarse screening, and LC cleaning to increase the capacity and the handling of brown fiber. Fiber fractionation and long fiber fine screening maximize the efficient stickies removal. Underneath the machine, a new broke collection minimizes the consistency variations, and machine screening ensures the final fiber quality.

The delivery for the board machine rebuild will include a shoe and blade technology upgrade in the forming section and a new OptiPress Linear press section. The drying section will be updated into OptiRun Single. The delivery will also include an OptiAir Hood high-humidity hood, OptiAir Recovery heat recovery system, and other runnability, dryer and air system equipment to improve the drying efficiency and runnability and to enhance draw control. After the drying section, a new OptiSizer Film sizer with a supply system, an OptiReel Linear reel, and a very high-capacity OptiWin Pro winder will be included. The delivery will also include a paper machine clothing package as well as maintenance master data to ensure an efficient and disturbance-free production.

The delivery will be complemented with the latest generation Valmet DNA Automation System, including built-in process control, machine control, sectional drive control, quality control, and condition monitoring. Additionally, Valmet IQ Quality Control System (QCS), Valmet Paper Lab, IQ Web Inspection System, IQ Dilution Profiler, IQ Steam Profiler, and IQ Moisturizer will be included in the delivery. Valmet Wet End Analyzer and Valmet Retention Measurement will provide valuable information on the process.

The board machine with a 10,050-mm-wide fabric will produce fluting and testliner grades with a basis weight range of 70 –120 g/m2. The design speed of the new parts will be 2,000 m/min with a daily capacity of approximately 2,000 tonnes.

About the customer Model Group

Model Group develops, produces, and supplies intelligent, innovative, and high-quality display and packaging solutions made of solid and corrugated cardboard. Model Group employs around 4,600 people in 15 European locations. Model Holding AG is the holding and management company of the group and one hundred percent owned by the Model family. The company's headquarters are in Weinfelden, Switzerland.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward – every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

Valmet to supply extensive recycled fiber line and paper machine grade conversion rebuild to Model Paper Eilenburg in Germany

Posted in: Mills 12/21/2021 - 04:34

ESPOO, Finland, Dec. 21, 2021 (Press Release) -Valmet will supply an extensive paper machine grade conversion rebuild with an automation package to Model Paper Eilenburg in Germany. In the project, the paper machine, which currently produces newsprint grades, will be rebuilt to produce lightweight, recycled containerboard grades. The start-up is scheduled for the beginning of 2024.

The order is included in Valmet's orders received of the fourth quarter 2021. The value of the order will not be disclosed. The total value of an order of this type and delivery scope is typically around EUR 90–100 million.

“The converted machine will focus on the production of lighter grammages and will therefore meet the customers’ demands in the future. The containerboard production volume of Model Group will be more than doubled after the successful conversion. We trust Valmet’s technology to fulfil our goals,” says Jürgen Lemke, COO, Paper Unit of Model Group.

“This is again a very interesting project for Valmet in Europe. The technology and references we presented to Model Group were well-suited. The production line has many technical highlights: a new linear double shoe press to improve machine runnability and end-product quality, and the extremely high-capacity winder and Valmet DNA Automation system for the whole machine line will ensure that the delivery meets Model’s goals,” says Tobias Hain, Senior Sales Manager at Valmet.

Technical information about the delivery

Valmet’s grade conversion delivery will include a rebuild of the DIP (deinked pulp) line and OCC (Old Corrugated Container) line, updates to stock preparation, and a rebuild of the board machine.

The OCC line will be featured with upgrades to HC cleaning, coarse screening, and LC cleaning to increase the capacity and the handling of brown fiber. Fiber fractionation and long fiber fine screening maximize the efficient stickies removal. Underneath the machine, a new broke collection minimizes the consistency variations, and machine screening ensures the final fiber quality.

The delivery for the board machine rebuild will include a shoe and blade technology upgrade in the forming section and a new OptiPress Linear press section. The drying section will be updated into OptiRun Single. The delivery will also include an OptiAir Hood high-humidity hood, OptiAir Recovery heat recovery system, and other runnability, dryer and air system equipment to improve the drying efficiency and runnability and to enhance draw control. After the drying section, a new OptiSizer Film sizer with a supply system, an OptiReel Linear reel, and a very high-capacity OptiWin Pro winder will be included. The delivery will also include a paper machine clothing package as well as maintenance master data to ensure an efficient and disturbance-free production.

The delivery will be complemented with the latest generation Valmet DNA Automation System, including built-in process control, machine control, sectional drive control, quality control, and condition monitoring. Additionally, Valmet IQ Quality Control System (QCS), Valmet Paper Lab, IQ Web Inspection System, IQ Dilution Profiler, IQ Steam Profiler, and IQ Moisturizer will be included in the delivery. Valmet Wet End Analyzer and Valmet Retention Measurement will provide valuable information on the process.

The board machine with a 10,050-mm-wide fabric will produce fluting and testliner grades with a basis weight range of 70 –120 g/m2. The design speed of the new parts will be 2,000 m/min with a daily capacity of approximately 2,000 tonnes.

About the customer Model Group

Model Group develops, produces, and supplies intelligent, innovative, and high-quality display and packaging solutions made of solid and corrugated cardboard. Model Group employs around 4,600 people in 15 European locations. Model Holding AG is the holding and management company of the group and one hundred percent owned by the Model family. The company's headquarters are in Weinfelden, Switzerland.

VALMET

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward – every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

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ESPOO, Finland, Dec. 16, 2021 (Press Release) -Valmet will supply a grade conversion rebuild to VPK’s Alizay mill in France. In the project, the paper machine, which currently produces fine paper grades, will be rebuilt to produce recycled lightweight containerboard grades to support Alizay’s plans for long-term sustainable development in circular economy. The start-up is scheduled for the end of 2022.

The order is included in Valmet's orders received of the fourth quarter 2021. The value of the order will not be disclosed.

“We have excellent relations with VPK Group from earlier projects, for example Blue Paper's grade conversion rebuild in France. I felt we were able to adapt well to the customer’s needs in this project as well: as the machine in question is familiar to us, we were able to offer proven and reliable technical solutions that fulfilled the requirements cost-efficiently,” says Markus Laitila, Director, Large Projects, Valmet.

                                                                

Technical information about the delivery

Valmet’s grade conversion delivery will include a new approach flow system, modifications to the headbox, a shoe and blade technology upgrade in the forming section, and a new OptiPress Center press section to improve drying and runnability. The drying section will be updated into OptiRun Hybrid. The delivery will also include an extensive air systems upgrade. The delivery will be complemented with improvements in the automation system, including machine control systems, sectional drive control systems, quality management systems, process control systems, and a paper machine clothing package. The machines and equipment included in Valmet’s delivery will be delivered installed.

The board machine with a 9,550-mm-wide fabric produces fluting and testliner grades with a basis weight range of 75–135 g/m2. The design speed of the new parts will be 1,300 m/min with an annual capacity of 450,000 tonnes.

About Alizay

VPK’s Alizay mill is a paper production site with activities in paper production, converting, and production of decarbonated steam and electricity from the biomass power station. In June 2021, VPK Group acquired Double A’s Alizay mill in Normandy, France. The Belgian VPK Group produces recycled paper, corrugated cardboard packaging, solid board packaging, and cores. VPK has a strong presence in France with three paper mills, nine corrugated box plants, and one core winding plant.

VALMET

Corporate Communications

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward – every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

Valmet to supply grade conversion rebuild to produce recycled lightweight containerboard grades at VPK’s Alizay mill in France

Posted in: Mills 12/16/2021 - 04:08

ESPOO, Finland, Dec. 16, 2021 (Press Release) -Valmet will supply a grade conversion rebuild to VPK’s Alizay mill in France. In the project, the paper machine, which currently produces fine paper grades, will be rebuilt to produce recycled lightweight containerboard grades to support Alizay’s plans for long-term sustainable development in circular economy. The start-up is scheduled for the end of 2022.

The order is included in Valmet's orders received of the fourth quarter 2021. The value of the order will not be disclosed.

“We have excellent relations with VPK Group from earlier projects, for example Blue Paper's grade conversion rebuild in France. I felt we were able to adapt well to the customer’s needs in this project as well: as the machine in question is familiar to us, we were able to offer proven and reliable technical solutions that fulfilled the requirements cost-efficiently,” says Markus Laitila, Director, Large Projects, Valmet.

                                                                

Technical information about the delivery

Valmet’s grade conversion delivery will include a new approach flow system, modifications to the headbox, a shoe and blade technology upgrade in the forming section, and a new OptiPress Center press section to improve drying and runnability. The drying section will be updated into OptiRun Hybrid. The delivery will also include an extensive air systems upgrade. The delivery will be complemented with improvements in the automation system, including machine control systems, sectional drive control systems, quality management systems, process control systems, and a paper machine clothing package. The machines and equipment included in Valmet’s delivery will be delivered installed.

The board machine with a 9,550-mm-wide fabric produces fluting and testliner grades with a basis weight range of 75–135 g/m2. The design speed of the new parts will be 1,300 m/min with an annual capacity of 450,000 tonnes.

About Alizay

VPK’s Alizay mill is a paper production site with activities in paper production, converting, and production of decarbonated steam and electricity from the biomass power station. In June 2021, VPK Group acquired Double A’s Alizay mill in Normandy, France. The Belgian VPK Group produces recycled paper, corrugated cardboard packaging, solid board packaging, and cores. VPK has a strong presence in France with three paper mills, nine corrugated box plants, and one core winding plant.

VALMET

Corporate Communications

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy. 

Valmet's net sales in 2020 were approximately EUR 3.7 billion. Our 14,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward – every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki. 

Read more

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